Company founded 1975 US-based machinery business experienced in worldwide sales.

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NovaStar, TR102 Sterilization System, New, 1000-2000 LPH, Skid Mounted (New)

Description

  1. Overview
    1. New USA ultra high temperature (U.H.T.) sterilization system, pre-assembled and skid mounted.
    2. Engineered, designed and equipped to meet the below outlined specifications and complete with the below outlined increments and component parts.
  2. Product Specifications
    1. Product: cow's milk.
    2. Milk solids non fat (MSNF): 10.9%.
    3. Milk solids fat (MSF): 8.0%.
    4. Water: 81.1%.
    5. Total: 100.0%.
  3. Utility Specifications
    1. Electrical: 1 phase, 50 hertz, 220 volts; 3 phase, 50 hertz, 380 volts.
    2. Operating steam pressure: 9 bars (130 PSI).
    3. Cooling water temperature: 01 – 02 degrees Celsius (33.8 – 35.6 degrees Fahrenheit).
  4. Product Flow Rates
    1. Flow rate: 1,000 liters per hour; 2,000 liters per hour.
  5. Product Temperatures
    1. Incoming cow's milk: 04 – 08 degrees Celsius (39 – 46 degrees Fahrenheit).
    2. Sterilization cow's milk: 134 – 142 degrees Celsius (273 – 288 degrees Fahrenheit).
    3. Outgoing cow's milk (for aseptic packaging): 22 – 25 degrees Celsius (72 – 77 degrees Fahrenheit).
    4. De-odorization / de-aeration (pre-sterilization) cow's milk: 55 degrees Celsius (131 degrees Fahrenheit).
    5. Separation (pre-sterilization, not included in this offer) cow's milk: 55 degrees Celsius (131 degrees Fahrenheit).
    6. Homogenization (pre-sterilization) cow's milk: 55 degrees Celsius (131 degrees Fahrenheit).
  6. Holding Times
    1. Milk (for aseptic packaging): 04 seconds at 1,000 liters per hour; at 2,000 liters per hour.
  7. Milk Flow Sequence and Energy Requirements
    1. Raw milk enters raw regeneration section one: 04 C (39 F); exits: 55 C (131 F); heat transfer differential (delta): 51 C (92 F).
    2. Raw milk regeneration heat transfer load at 1,000 liters per hour (100% efficiency): 52,708 kilo calories (209,033 BTU's); at 2,000 liters per hour: 105,416 kilo calories (418,066 BTU's).
    3. Raw milk enters raw regeneration section two: 55 C (131 F); exits: 120 C (248 F); heat transfer differential (delta): 65 C (117 F).
    4. Raw milk regeneration heat transfer load at 1,000 liters per hour (100% efficiency): 67,031 kilo calories (265,824 BTU's); at 2,000 liters per hour: 134,062 kilo calories (531,648 BTU's).
    5. Milk enters sterilization section: 120 C (248 F); exits: 142 C (288 F); heat transfer differential (delta): 22 C (40 F).
    6. Raw milk regeneration heat transfer load at 1,000 liters per hour (100% efficiency): 22,916 kilo calories (90,880 BTU's); at 2,000 liters per hour: 45,832 kilo calories (181,760 BTU's).
    7. Sterile milk enters sterile regeneration section two: 142 C (288 F); exits: 77 C (171 F); heat transfer differential (delta): 65 C (117 F).
    8. Raw milk regeneration heat transfer load at 1,000 liters per hour (100% efficiency): 67,031 kilo calories (265,824 BTU's); at 2,000 liters per hour: 134,062 kilo calories (531,648 BTU's).
    9. Sterile milk enters sterile regeneration section one: 77 C (171 F); exits: 26 C (79 F); heat transfer differential (delta): 51 C (92 F).
    10. Raw milk regeneration heat transfer load at 1,000 liters per hour (100% efficiency): 52,708 kilo calories (209,033 BTU's); at 2,000 liters per hour: 105,416 kilo calories (418,066 BTU's).
  8. Component Parts
    1. One new USA tubular heat exchanger, multi-tube design, type 304 stainless steel non-product contact parts, type 316 stainless steel heat exchanger tubes and product contact parts frame, four sections (regeneration section one, regeneration section two, heating (sterilization) section and cooling section), fabricated in the United States of America.
    2. One new balance tank, 100 liters capacity, round, type 316 stainless steel with internal finish #4 with all welds ground and polished, complete with liquid level control assembly, fabricated in the United States of America.
    3. One new raw product sanitary pneumatic inlet valve, type 316 stainless steel product contact parts.
    4. One new USA sanitary centrifugal booster pump, capacity up to 2,000 liters per hour, inlet connection 1.5 inch sanitary clamp, outlet connection 1.5 inch sanitary clamp, head assembly stainless steel product contact parts, motor specifications: 2.2 kW (3.0 HP), 3 phase, 50 hertz, 380 volts, fabricated in the United States of America.
    5. One new frequency drive.
    6. One new USA sanitary positive displacement / lobe timing pump, product cow's milk, product viscosity estimated not greater than 10000 cu, product flow rate up to 2,000 liters per hour, pump head pressure 10 meters, type 316 stainless steel product contact parts, 38 mm (1.5 inch) sanitary clamp product inlet, 38 mm (1.5 inch) sanitary clamp product outlet, drive motor characteristics variable speed drive (mfg ABB), 3 kW (4 HP), 3 phase, 50 hertz, 380 volt, pump fabricated in the United States of America.
    7. One new frequency drive.
    8. One new holding tube assembly, designed to hold product for 04 seconds when operating at a flow rate up to 2,000 liters per hour, stainless steel construction with welded fittings, fabricated in the United States of America.
    9. One new divert assembly, designed to divert sterile milk from holding tube after 04 seconds holding time when operating at a flow rate of 1,000 liters per hour, stainless steel construction, fabricated in the United States of America.
    10. One new flow diversion valve assembly, two chamber, automatically operated, product contact parts type 316 stainless steel.
    11. One new hot water set (closed loop / indirect heating) consisting of: one new industrial heat exchanger (fabricated in the United States of America), one new steam pressure indicating gauge (fabricated in the United States of America), one new steam trap.