Hollow Conjugate Fiber Plant Starting with PET Bottle Processing Line, 50 Tons/Day, 1.5 to 15 Denier

Description

  1. Overview
    1. Production capacity: 50 tons per day
    2. Produces hollow 6 to 15 denier and solid 1.5 to 15 denier
    3. Production yarns from 30 to 50 tons per month
  2. Washing Line
    1. Year: 2009
    2. Bale breaker
    3. Feed conveyor
    4. Tromil (removal of labels)
    5. Sorting conveyor, 1 m x 5 m
    6. Feeding conveyor, 1 m x 4 m
    7. Vibrator, diameter 2 m, with 2 HP motor
    8. Screw feed conveyor
    9. Float tank
    10. Horizontal washer
    11. Feed conveyor
    12. Reactor, diameter 2 m, height 2.5 m (steam/diesel heating)
    13. Neutralization tank
    14. Spin dryer
    15. Air blower and air heater
    16. Main panel
  3. Electricals
    1. Kiosks, year 2009
    2. Transformers, year 2009
    3. 500 KVA, year 2009
    4. 2.2 megawatts, year 2009
    5. Switch gear, year 2009
    6. Main panel, year 2009
    7. Distribution panel, year 2009
    8. Cable for entire plant, approximately 5 km
  4. Spinning Section
    1. VC 356 drum vacuum dryer, year 2008, 3.5 tonnes chip capacity, C.S. jacket steam heated, 5.5 kW motor with gear box
    2. Hopper (S.S. 304 charging hopper, capacity 2 tons), year 2008
    3. Extruder, year 2008, with 200 kW motor each, heavy duty gear box, extruder 175 mm screw diameter x 5 m length, 280 deg. C, with electrical panel
    4. Melt filter (temp 280 deg. C, capacity 150 to 180 mesh), year 2008
    5. Meter pump driver (25.4 r/min), year 2008
    6. Meter pump (70 cc/r), year 2008
    7. Spinning beam (with 8 spinning positions), year 2008
    8. Melt pressure gauge, year 2008
    9. Spin pack, year 2008
    10. Spinneret HCS 15 Dn, year 2008
    11. Circular quenching device (draft type circular), year 2008
    12. Corridor, year 2008
    13. Oiling winder (take up), year 2008
    14. Eight roller drafter, year 2008
    15. Input gear (sunflower wheel), year 2008
    16. Fiber can drive device (can collection), year 2008
    17. Creel, year 2008
    18. Traverse frame, year 2008
    19. Eight rollers traverse guide, year 2008
    20. Fibre line oil bath, year 2008
    21. First drafter (7 rollers, 66 m/min), year 2008
    22. Draw bath (7 rollers, 22 m/min), year 2008
    23. Second drafter, year 2008
    24. Steam chest, year 2008
    25. Third drafter (7 rollers, 238 m/min), year 2008
    26. Seven-roller driving, year 2008
    27. Seven-roller brake, year 2008
    28. Spine finish preparation tank (S.S.), year 2008
    29. Fibre stacker, year 2008
    30. Crimper, year 2008
    31. Cooling feeder, year 2008
    32. Fiber conveyer, year 2008
    33. Spray booth (for siliconized finish), year 2008
    34. Tension machine, year 2008
    35. Cutter (Lumus type), year 2008
    36. Tow spreader, year 2008
    37. Relaxing heat-setter (29 m, 16 zones, 13 heating, 3 cooling), year 2008
    38. Staple fiber feeder, year 2008
    39. Hydraulic pressure baler (2 chamber, double chest), year 2008
    40. Chain feeder, year 2008
    41. High position trough and oil pump, year 2008
    42. Electric control, year 2008
  5. Auxiliary Equipment
    1. Auxiliary equipment included