Meccaniche Moderne, Spunbond Line, 2003, 4500mm Width, 1000 kg/h Capacity, PET Raw Material

Description

  1. Overview
    1. Complete Meccaniche Moderne spunbond line
    2. 2003 year
    3. 4500 mm width
    4. Fabric weight range: 110 g/m² – 500 g/m²
    5. Actual speed: 4 m/min – 40 m/min
    6. Raw material – PET
    7. Capacity – 1000 kg/h
  2. Spinning Section
    1. 2 spin beams
    2. 8 dosing pumps per beam
    3. 8 quench cabinets per beam
    4. 28 spinnerettes per beam
    5. 1 apron transport
    6. Average filament: 3 – 6 dn
    7. Fiber cooling: 285,000 kcal/h power, 330 kW equivalent
  3. Needle Punch Machines
    1. 2 needle punch machines – 4.6 m width
    2. 2000 punches/min
    3. 30 mm max length travel
    4. 1st preneedling machine, 1 board downstroke, 5000 needles/m board width
    5. 2nd needling machine, 2 board upstroke, 5000 needles/m board width
  4. Thermo Oil Calendar
    1. Thermo oil calendar – 4.6 m width
    2. Needled rings for passive drive
    3. 1895 mm roll diameter
    4. 100 – 300 g/m² surface unit weight
    5. 30 m/min production rate
    6. 1700 kg/h production
    7. 220°C drying temperature
    8. 600 kW power consumption
  5. Take Up Winder
    1. Take up winder
    2. 60 – 500 g/m²
    3. 1600 mm roll diameter max
    4. 1400 kg max roll weight
    5. 40 m/min max speed
  6. Crystallizer
    1. 2000 liters working capacity
    2. 1.5 h storage time
    3. 2 m³/h for kg/h
    4. 140 – 150°C working temperature
  7. Dryer
    1. 7500 liters working capacity
    2. 5-6 h storage time
    3. 3.2 m³/h for kg/h specific air flow
    4. 160 – 180°C working temperature
    5. < -50°C air dew point
  8. Extruder
    1. Productive capacity of extruder: 250 kg/h min – 1200 kg/h max
  9. Compressed Air Consumption
    1. For service: 120 hm³/h flow rate, 5-6 bars pressure, 10 – 30°C working temperature, 20 mg/h for m³ max oil content
    2. For jets: 3.6 absolute pressure, 35°C max working temperature, oil free quality, -20°C dew point
    3. For jets (alternate): 4900 hm³/h average supply in typical working conditions
  10. Water Consumption
    1. 30 m³/h average in typical working conditions
    2. 4 – 5 bar pressure
    3. -25°C max working temperature
    4. -33° max total hardness
  11. Power
    1. 3 phase/50 freq/400 V + 10%
    2. 110 V additional