Company founded 1975 US-based machinery business experienced in worldwide sales.

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PCMC, Mermaid, 2000, Complete Wet Wipe Converting Line, 480mm Width

Description

  1. Overview
    1. PCMC/imanpack/schubert complete wet wipe converting line
    2. Width: 480 mm
    3. Year of construction: 2000
    4. Electrical: 380/3/50
  2. PCMC Mermaid Wipes Converting Line
    1. PCMC mermaid complete wipes converting line, type mermaid continuous interfold wet wipe line, serial number 5364-482-0, machine model number 69082, made by paper converting machine company ltd., England, year of construction 2000
    2. Produces interfold - v and z fold (left and right)
    3. For v and z fold: width stack 110 mm, width wipe 200 mm
    4. Length: 145 – 175 mm
    5. Closure lid/label
    6. Stack count: 20 – 80 wipes (average content is 72)
    7. Fabric weight: 45 – 65 gsm (average gsm is 60)
    8. Parent rolls: max. width 460 mm, max. diameter 1400 mm, core diameter 76.2 mm
    9. Modifications from standard: completely changed all drive parts (mechanical variable speed drives) to servo drives and asynchronous motors with closed loop control; all drives speed can be changed from display
    10. One added control panel in the middle of the line
    11. Changed pumps (from gear to more hygienic tri lobe pumps)
    12. Changed software for dosing of lotion – added flow meter
    13. Changed software for communication with other lines
    14. One added conveyor before cutting station
  3. Imanpack Complete Flowpacking Line
    1. Consisting of: 4 x gianopack packing lines
    2. Type of machine: flowpacker for stack of wipes, made by imanpack, year of construction 2001
    3. Line a: gianopack 2000, serial number 5416
    4. Line b: gianopack 2000, serial number 5420
    5. Line c: gianopack 2000, serial number 5421
    6. Line d: gianopack 2000, serial number 5422
    7. Lines a-d are original flowpackers – they can run labels and lids
    8. Line f: gianopack 2000, serial number 5423
    9. Originally made for welding duopacks into the stretch film but now not in operational conditions and could be used for spare parts
  4. Schubert F44 Robotic Case Packing Line
    1. Machine type f 44, year of construction 2001, serial number 903 076
    2. With 3 robotics f44 i.e. 6 arms and optical recognition system
    3. Up to 200 parts per minute in max. 34 boxes per minute
    4. Fills standard american boxes and display cases with typical count 12-24 packs of wipes (72/80 pcs)
    5. Total speed is 192 pcs/min with lids or labels
    6. Average output is 150,000 - 200,000 packs per day - or maximum 250,000 packs per day without change-over times
  5. Production Specifications
    1. The production facility manufactures standard wipes within the following specification
    2. Speed of the lines with 4 lines (lids, labels): 192 pieces / minute
    3. Occupied space by production facility is app. 1,800 m2 (excludes areas in warehouses for raw materials and finished goods and for repacking)
  6. Operational Staffing
    1. Average staffing for the facility, per shift, in full operation comprises:
    2. 1 lotion operator
    3. 1 pcmc operator
    4. 2 flowpack operators
    5. 5 packers (erecting case/qa control/palletisation)
    6. On each shift also 1 technician is available and dedicated to this operation
    7. Other functions like electrician and other technical specialist (inkjet printers maintenance/metal detectors/mechanical workshop) are available based on need
  7. Utilities
    1. The consumption of compressed air is estimated to max. 1 nm3/min
    2. The energy consumption was measured and is 51.2 kw when line running
    3. Lotion mixing unit is excluded due to its bulkiness, but design for the lotion mixing will be provided to the buyer