Hwa Sung, HS220, Corrugated Box Making Plant, 1800mm Max Paper Width, 250m/min, 3-Ply & 5-Ply

Description

  1. Overview
    1. Corrugated box plant production capacity: 3,000,000 m²/month based on 1 works shift per day
    2. Case to 2 works shift base per day: 6,000,000 m²/month
    3. Total installation electric power: 1,000 kW
  2. Corrugating Machine
    1. For making single wall (3-ply) and double wall (5-ply) corrugated boards
    2. Maker: Hwa Sung Industrial Machinery Co. Korea
    3. Model: HS220
    4. Max paper width: 1800 mm
    5. Machine width: 1850 mm
    6. Max production speed: 250 m/min for 3-ply
    7. Steam required: 7000 kg/hr
    8. Max steam pressure: 14 kg/cm²
    9. Installation electric power: 700 kW
  3. Machine Components
    1. Single facer B,C/F (fingerless), model MF30 – 2 sets
    2. Mill roll stand (swing up type), model SM-6H – 5 sets
    3. Paper rail (manual type) – 10 sets
    4. Pre-heater, model PHR-9 – 2 sets
    5. Pre-heater (3-steps), model PHT-9 – 1 set
    6. Pre conditioner, model PCR-6 – 2 sets
    7. Over head bridge, model BS-12 – 1 set
    8. Paper guide, model BG-5A – 1 set
    9. Take up conveyor – 2 sets
    10. Glue unit (triple), model GU-27D – 1 set
    11. Double facer, model DP-HT – 1 set
    12. Drive roll stand, model DC – 1 set
    13. N.C slitter scorer, model ASS-NM – 1 set
    14. N.C cut-off, model NC-75A – 1 set
    15. Down stacker, model DS-2 – 1 set
    16. Auto splicer – 5 sets
    17. Production control system, model HS-200 – 1 set
    18. Cutting blower (except dust collector) – 1 set
    19. D.C motor and control 75 kW – 2 sets
    20. D.C motor and control 150 kW – 1 set
  4. Detailed Specifications – Single Facer B.C Flute (Fingerless Type)
    1. Model: MF30 – 2 sets
    2. Corrugator roll (upper) upper dia 350 × 1850 mm, lower dia 350 × 1850 mm; roll made by SNCM (hardness 70-75 degree)
    3. Kinds of roll: C/F 42±3/300 mm teeth height 3.8-4.0; B/F 48±3/300 mm teeth height 2.5-3.0
    4. Roll pressure: dia 180 × 60s air cylinder
    5. Press roll: Φ404 × 2100 mm, made by SNCM
    6. Suction unit: vacuum blower 3000 mmAq, air volume 14 m³/min, motor power AC 15 kW (20 HP)
    7. Gluing device: glue roll LΦ260 × 1850 mm, made by STKM, more than 25T; surface plated with roughly faced (Anylox #25)
    8. Doctor roll: Φ180 × 1850 mm, made by STKM, more than 25T; surface finished chrome-plating treatment
    9. Control of glue pan dam is motorized type, 1/2 HP × 2
    10. Glue can circulation with air cylinder dia 125 × 140s
    11. Idling of applicator roll with 2 HP geared motor
    12. Control of gap between glue applicator roll and doctor roll displayed by digital sensor
    13. Motive power: main gear box 75 HP (main power); main power (individual drive) DC 75 kW
    14. Heating roller: Φ265 × 1850 mm 2 ea (liner); Φ365 × 1850 mm 1 ea (medium)
  5. Detailed Specifications – Mill Roll Stand (Swing Up Type)
    1. Model: SM-6H – 5 sets
    2. Max paper width: 2200 mm
    3. Max paper roll dia: 1500 mm
    4. Paper tension brake: air brake
    5. Oil pressure pump motor: 5 HP – 5 ea
    6. Arm: FC20
  6. Detailed Specifications – Paper Rail (Manual Type)
    1. 10 sets
  7. Detailed Specifications – Pre-Heater (Liner Board Used)
    1. Model: PHR-9 – 2 sets
    2. Pre-heater roll: dia 1000 × 1850 mm
    3. Water test: 21 kg/cm²
    4. Position of roll can be controlled by AC 1 HP geared motor 60:1