Company founded 1975 US-based machinery business experienced in worldwide sales.

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Cellier, BOPP Co-Extrusion Line, 4200mm, with Atlas Slitter Rewinder

Cellier, BOPP Co-Extrusion Line, 4200mm, with Atlas Slitter Rewinder

Description

  1. Overview
    1. 4200 mm Cellier BOPP co-extrusion line
    2. Includes Atlas primary slitter rewinder, 4200 mm
    3. Several upgrades with new PLC system
    4. Chill roll and die and gauging system
  2. Die Details
    1. Die type: perf. metal 3", Widex 50" lg
    2. Alum. channels 7/8" x 2 1/4" x 50" lg
    3. Alum. angle (saw cut) 1" x 3" x 3 1/4" lg
    4. Extrusion dies brand: Chippewa Falls, WI, U.S.A.
    5. Number of bolts: 19 set, 1 phase, 240 VAC, 200 W/set
    6. Manual operated
  3. Thickness Gauge System
    1. Web gauge is Yokokawa brand, model WG8PC2, installed in 1994
    2. Air knife system
  4. Extruders
    1. 1 main extruder: Davis Standard, screw diameter 170 mm
    2. 2 satellite extruders: screw diameter 70 mm
  5. MDO (Machine Direction Orientation)
    1. MDO pump flow rate: 600 L/hr (hot oil)
    2. Temperature: 130 °C, at stretching = 4150 mm
    3. Number of MD rolls: 14 rolls total, divided into 4 heating zones x 2 rolls each, 2 stretching zones x 2 rolls each, and 1 stabilize zone with 2 rolls
    4. Mode of heating: PID controller
  6. TDO (Transverse Direction Orientation)
    1. Number of chain clips both sides: approx. 1042
    2. Chain clip is 521 set (left section)
    3. Chain clip is 521 set (right section)
    4. Latest overhauled at 4/11/2003, such as clip
    5. TDO divided into 8 zones with 2.79 m long per each zone
    6. Returning of chain from outside of the TDO or inside the oven: inside the oven
    7. Chain is capable for thickness from 12 to 40 micron
    8. Minimum stretching width of the chain: 4000 mm
    9. Maximum stretching width of the chain: 4200 mm
    10. Make of TDO chain: Cellier, France
    11. Gear box details: extruder model 60IN60TP IH, serial no. L4370, S.O. no. 03995 with S.F. 1.50, RPM 100, gear ratio 17.21, manf. = 1 set
    12. No melt pump
    13. Chill roll no. 405 9020. 002. 1, CDA 120 T2 860 NM, N1 591 min, N2 11.33 min = 1 set
    14. TDO no. 403 811 005-2-1 CFA 225 T2 3490 NM, N1 1720 min, N2 52.55 min = 1 set
    15. Pull roll no. 403 812 083 1, CDA 120 T2 314 NM, N1 1533 min, N2 143.75 min = 1 set
    16. Corona down no. 457 007-002-1, CDA 120 T2 353 NM, N1 1696 min, N2 123.3 min = 1 set
    17. Corona up no. 403 801 049-3-1, CDA 80 T2 173 NM, N1 1612 min, N2 127.23 min = 1 set
    18. Cooling roll no. 3480346739, type Z48A 112 MA 4, 380 VAC, cos 0.82, 4 kW, N1 1440 min, N2 280 min, I: 5.15 = 1 set
    19. Winder main reduction CR 60.M0, no. 790577/1, reduction 60 tr/min = 1 set
    20. Winder adapter reducteur CR.C1.02.B5, no. 790577/1, reduction 3.2 tr/min = 1 set
    21. Heating capacity and heaters type: hot oil type
    22. Mode of heating: PID controller
  7. Pull Roll
    1. Number of pull rolls at out of TDO: 1 pull roll stand (roller at 2 set)
    2. DC motor 16.2 kW = 1 set
  8. Corona Treater
    1. Sherman treater 25 kV (maximum)
  9. Winder
    1. Cellier, France
    2. Winder motor DC, 6 kW x 2 (core A, core B) = 1 set
    3. Winder PLC, LG brand programmable logic controller model Glofa GM3/4 series
    4. DC drive is digital
  10. Trim Conveying System
    1. Cellier, France, inline system
    2. Inline recycle system
    3. AC grinder + cutter 8.5 kW = 1 set
  11. Primary Slitter System
    1. Paper core 3 inch and 6 inches
    2. Minimum width cutting: 350 mm
    3. Maximum width cutting: 2000 mm
    4. Maximum cutting: 9 rolls per set
    5. Rewinding roll diameter max: 1025 mm
  12. Electrical Panel and DC Drive
    1. DC drive and PLC make, model: PLC line BOPP, Telemecanique brand, model PMXP67425
    2. Power supply card TSXSUP702
    3. Analog input TSXAEM411 and TSXAEM811
    4. Analog output TSXASR200
    5. Digital output TSXDS1635
    6. Digital input TSXDET1612 and TSXDET3242
    7. DC motors details, make capacity (updated in year 2009): main extruder Yaskawa brand, 300 kW, 440 V (arm), 725-726 I (arm), 150 V (F), 18-21 I (F), 1300-1500 RPM = 1 set
    8. Satellite extruder 1 Leroy brand, 16.2 kW, 440 V (arm), 43 I (arm), 340 V (F), 1.7 I (F), 2370 RPM = 1 set
    9. Satellite extruder 2 Leroy brand, 16.2 kW, 440 V (arm), 43 I (arm), 340 V (F), 1.7 I (F), 2370 RPM = 1 set
    10. Chill roll Sicme brand, 5.3 kW, 400 V (arm), 17 I (arm), 310 V (F), 3.44 I (F), 1760 RPM = 1 set
    11. MDO 1 Leroy brand, 16.2 kW, 440 V (arm), 43 I (arm), 340 V (F), 1.7 I (F), 2370 RPM = 1 set
    12. MDO 2 Leroy brand, 40.2 kW, 440 V (arm), 103 I (arm), 170/340 V (F), 16/3 I (F), 1700 RPM = 1 set
    13. TDO Leroy brand, 95 kW, 440 V (arm), 241 I (arm), 340 V (F), 4.5 I (F), 1795 RPM = 1 set
    14. Pull roll Leroy brand, 16.2 kW, 440 V (arm), 43 I (arm), 340 V (F), 1.7 I (F), 2370 RPM = 1 set
    15. Winder A+B Leroy brand, 6.5 kW, 440 V (arm), 21.5 I (arm), 170/340 V (F), 3.88/1.94 I (F), 940 RPM = 1 set
    16. Electrical panel MCC and PCC included in this scope
  13. Heating Oil, Temperature, and Heat Load
    1. At width 4150 mm, thickness 20 micron
    2. Main extruder: screw barrel heater 5 zones, adaptor heater 1 zone, filter heater 1 zone, melt pipe heater 3 zones
    3. Satellite extruder 1: screw barrel heater 4 zones, filter heater 2 zones, melt pipe heater 3 zones, filter heater 1 zone, melt 1 zone
    4. Satellite extruder 2: screw barrel 4 zones, filter 2 zones, melt pipe 3 zones, melt filter 1 zone, melt 1 zone
    5. Die: heater 5 zones
    6. MDO: hot oil 7 zones
    7. TDO: electrical heater 8 zones
    8. Thickness range: 12 micron - 40 micron, final jumbo width at 4200 mm
    9. Design capacity of plant at 20 micron basis: 10.8 tons per day
  14. Utilities
    1. Chiller: Uni-Air brand, model SACU-CHB-060, power 30 HP (2), 555,000 BTU, 46 tons = 1 set
    2. Chiller: Uni-Air brand, model SACU-CHB-050-CC, power 20 HP (2), 400,000 BTU, 33 tons = 1 set (spare)
    3. Hot oil, type horizontal: Cellier brand, 6 bar, 380 VAC, GME 30 kW, 125 L = 5 sets
    4. Hot oil, type horizontal: Cellier brand, 6 bar, 380 VAC, GME 20 kW, 65 L = 2 sets
    5. Air compressor: Atlas Copco brand, GA18 model, 18 kW, pressure operated 6-7 bar, 96 CFM = 1 set
    6. Air tank capacity: 500 liters = 1 set
    7. Cooling water: extruder + pull roll Calpeda brand pump, 7.5 kW, 380 VAC = 1 set
    8. Cooling tower pump: 4 kW, 380 VAC = 1 set
    9. Softener: Calpeda brand pump, N20/125, 495 W, 380 VAC = 1 set
    10. Exchanger water bath: Calpeda brand pump, N32/200, 495 W, 380 VAC = 1 set
    11. Cooling roll: Calpeda brand pump, N50/250, 5.4 HP, 380 VAC = 1 set
    12. Chiller pump: Calpeda brand pump, N65/250, 6.5 HP, 380 VAC = 1 set
    13. Chiller pump: Calpeda brand pump, N40/160, 4 kW, 380 VAC = 1 set
    14. Chill roll: Calpeda brand pump, N50/125, 5.4 HP, 380 VAC = 1 set
  15. Upgrades Since 1988
    1. Upgrade winder control unit in June 2000, LG brand programmable logic controller model Glofa GM3/4 series, DC drive is digital
    2. Included pull roll (cooling)