Company founded 1975 US-based machinery business experienced in worldwide sales.

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Cellier, 3 Layer BOPP Plant, 1991, 4200mm, 3 Layers, 6800 Tons/Year

Cellier, 3 Layer BOPP Plant, 1991, 4200mm, 3 Layers, 6800 Tons/Year

Description

  1. Overview
    1. Cellier Bopp line, width 4200 mm (minimum 3560 mm, maximum 4200 mm)
    2. Year of manufacture: 1991
    3. The line is still in production and is in very good condition
    4. Range: 15 µ to 45 µ, 3 layers (ABC)
    5. Suitable for BOPP films for tape, heat sealable, flowers, slip films, laminations, printing, general wrapping
    6. Output of 6,800 tons per year
  2. Chill Roll, Die And Gauging System
    1. Die type: performance metal 3", Widex 50" lg
    2. Aluminium channels 7/8" x 2.1/4" x 50" lg
    3. Aluminium angle (saw cut) 1" x 3" x 3.1/4" lg
    4. Extrusion dies brand: Chippewa Falls, WI, U.S.A.
    5. Number of bolts: 19 set, 1 phase, 240 VAC, 200 with set
    6. It is a manual operated system
  3. Thickness Gauge System
    1. Web gauge is Yokokawa brand, model WG8PC2, installed in 1994
    2. Air knife system
  4. Extruders
    1. Main extruder: Davis Standard, screw diameter 170 mm
    2. Satellite extruders: screw diameter 70 mm
  5. Mdo
    1. MDO pump flow rate is 600 L/hr (hot oil)
    2. MDO includes preheating, stretching, cooling, and annealing; mode heating
    3. Temperature = 130 degrees C, at stretching = 4150 mm
    4. Number of MD rolls: 14 rolls totally, divided into 4 heating zones x 2 rolls each, 2 stretching zones x 2 rolls each, and 1 stabilize zone with 2 rolls
  6. Tdo
    1. Number of chain clips: both sides approximately 1042
    2. Chain clip is 521 set (left section)
    3. Chain clip is 521 set (right section)
    4. Bearing in each clip: no bearing, overhauled 3 years ago, good condition
    5. Latest overhauled at 4/11/2003, such as clip
    6. TDO divided into 8 zones with 2.79 m long per each zone
    7. Returning of chain from outside of the TDO or inside the oven: sliding, inside the oven
    8. Chain is capable for thickness from 12 to 40 micron
    9. Minimum stretching width of the chain: 4,000 mm
    10. Maximum stretching width of the chain: 4,200 mm
    11. Make of TDO chain: Cellier, France
    12. Gear box detail: extruder model 60IN60TPIH, serial no. L4370, S.O. no. 03995 with S.F. 1.50, RPM 100, gear ratio 17.21, manufactured = 1 set
    13. No melt pump
    14. Chill roll no. 405 9020.002.1, CDA 120 T2 860 NM, N1 591 min, N2 11.33 min = 1 set
    15. TDO no. 403 811 005-2-1 CFA 225 T2 3490 NM, N1 1720 min, N2 52.55 min = 1 set
    16. Pull roll no. 403 812 083 1, CDA 120 T2 314 NM, N1 1533 min, N2 143.75 min = 1 set
    17. Corona down no. 457 007-002-1, CDA 120 T2 353 NM, N1 1696 min, N2 123.3 min = 1 set
    18. Corona up no. 403 801 049-3-1, CDA 80 T2 173 NM, N1 1612 min, N2 127.23 min = 1 set
    19. Cooling roll no. 3480346739, type Z48A 112 MA 4, 380 VAC, cos 0.82, 4 kW, N1 1440 min, N2 280 min, I:5.15 = 1 set
    20. Winder main reducer CR 60.M0, no. 790577/1, reduction 60 tr/min = 1 set
    21. Winder adapter reducer CR.C1.02.B5, no. 790577/1, reduction 3.2 tr/min = 1 set
    22. Heating capacity and heaters type: hot oil type
    23. Mode of heating: PID controller
  7. Pull Roll
    1. Number of pull rolls at out of TDO: it is a 1 pull roll stand (roller at 2 set)
    2. DC motor 16.2 kW = 1 set
  8. Corona Treater
    1. Sherman treater 25 kV (maximum)
  9. Winder Type
    1. Cellier, France
    2. Winder motor DC, 6 kW x 2 (core A, core B) = 1 set
    3. Winder PLC, LG brand programmable logic controller, model Glofa GM3/4 series
    4. DC drive is digital
  10. Trim Conveying System
    1. Cellier, France, inline system
  11. Capacity For Recycle Plant
    1. Inline recycle system
    2. AC grinder + cutter 8.5 kW = 1 set
  12. Primary Slitter System
    1. Paper core 3 inch and 6 inch
    2. Minimum width cutting: 350 mm
    3. Maximum width cutting: 2000 mm
    4. Maximum cutting: 9 rolls per set
    5. Rewinding roll diameter maximum: 1025 mm
  13. Electrical Panel And Dc Drive
    1. PLC line BOPP, Telemecanique brand, model PMXP67425
    2. Power supply card TSXSUP702
    3. Analog input TSXAEM411 and TSXAEM811
    4. Analog output TSXASR200
    5. Digital output TSXDS1635
    6. Digital input TSXDET1612 and TSXDET3242
  14. Dc Motors Details, Make Capacity (Updated In Year 2009)
    1. Main extruder: Yaskawa brand, 300 kW, 440 V (arm), 725-726 I (arm), 150 V (F), 18-21 I (F), 1300-1500 RPM = 1 set
    2. Satellite extruder 1: Leroy brand, 16.2 kW, 440 V (arm), 43 I (arm), 340 V (F), 1.7 I (F), 2370 RPM = 1 set
    3. Satellite extruder 2: Leroy brand, 16.2 kW, 440 V (arm), 43 I (arm), 340 V (F), 1.7 I (F), 2370 RPM = 1 set
    4. Chill roll: Sicme brand, 5.3 kW, 400 V (arm), 17 I (arm), 310 V (F), 3.44 I (F), 1,760 RPM = 1 set
    5. MDO 1: Leroy brand, 16.2 kW, 440 V (arm), 43 I (arm), 340 V (F), 1.7 I (F), 2370 RPM = 1 set
    6. MDO 2: Leroy brand, 40.2 kW, 440 V (arm), 103 I (arm), 170/340 V (F), 16/3 I (F), 1700 RPM = 1 set
    7. TDO: Leroy brand, 95 kW, 440 V (arm), 241 I (arm), 340 V (F), 4.5 I (F), 1795 RPM = 1 set
    8. Pull roll: Leroy brand, 16.2 kW, 440 V (arm), 43 I (arm), 340 V (F), 1.7 I (F), 2370 RPM = 1 set
    9. Winder A+B: Leroy brand, 6.5 kW, 440 V (arm), 21.5 I (arm), 170/340 V (F), 3.88/1.94 I (F), 940 RPM = 1 set
  15. Electrical Panel Mcc And Pcc
    1. Included in this scope
  16. Heating Oil, Temperature, Heat Load Of Each Equipment At Width 4150 Mm, Thickness 20 Micron
    1. Main extruder: screw barrel heater 5 zones, adaptor heater 1 zone, filter heater 1 zone, melt pipe heater 3 zones
    2. Satellite extruder 1: screw barrel heater 4 zones, filter heater 2 zones, melt pipe heater 3 zones, filter heater 1 zone, melt 1 zone
    3. Satellite extruder 2: screw barrel 4 zones, filter 2 zones, melt pipe 3 zones, melt filter 1 zone, melt 1 zone
    4. Die: heater 5 zones
    5. MDO: hot oil 7 zones
    6. TDO: electrical heater 8 zones
  17. Range Of Thickness And Final Width
    1. Thickness range: 12 micron to 40 micron
    2. Final jumbo width at 4200 mm
    3. Plant capacity at 20 micron basis is 10.8 tons per day
  18. Utilities Included In The Scope
    1. Chiller: Uni-Air brand, model SACU-CHB-060, power 30 HP (2), 555,000 BTU, 46 tons = 1 set
    2. Chiller: Uni-Air brand, model SACU-CHB-050-CC, power 20 HP (2), 400,000 BTU, 33 tons = 1 set (spare)
    3. Hot oil type horizontal: Cellier brand, 6 bar, 380 VAC, GME 30 kW, 125 L = 5 sets
    4. Hot oil type horizontal: Cellier brand, 6 bar, 380 VAC, GME 20 kW, 65 L = 2 sets
    5. Air compressor: Atlas Copco brand, GA18 model, 18 kW, pressure operated 6-7 bar, 96 CFM = 1 set
    6. Air tank capacity: 500 liter = 1 set
    7. Cooling water: extruder + pull roll Calpeda brand pump, 7.5 kW, 380 VAC = 1 set
    8. Cooling water: cooling tower pump 4 kW, 380 VAC = 1 set
    9. Cooling water: softener Calpeda brand pump, N20/125, 495 W, 380 VAC = 1 set
    10. Cooling water: exchanger water bath Calpeda brand pump, N32/200, 495 W, 380 VAC = 1 set
    11. Cooling water: cooling roll Calpeda brand pump, N50/250, 5.4 HP, 380 VAC = 1 set
    12. Cooling water: chiller pump Calpeda brand pump, N65/250, 6.5 HP, 380 VAC = 1 set
    13. Cooling water: chiller pump Calpeda brand pump, N40/160, 4 kW, 380 VAC = 1 set
    14. Cooling water: chill roll Calpeda brand pump, N50/125, 5.4 HP, 380 VAC = 1 set</