Power voltage: 440 V AC (-10 + 5%) 50 Hz / 3 phase
Control voltage: 220 V + 5%
Interiors: high temperature resistant paint
Exteriors: side panels and doors powder coated
Temperature: 220 degree centigrade
Type of blower: centrifugal type, four per chamber
Insulation: rockwool
Padder: 2 bowl
Exit: big batching
Entry: high entrance
Electrical Details
2 bowl padder: 5 kW with VFD (inverter)
Main drive: 11 kW with VFD (inverter)
Blower motor: 3.7 kW x 16 nos. with VFD (inverter)
Exhaust motor: 3.7 kW x 02 nos. with VFD (inverter)
Fabric tension: 1.5 kW with VFD (inverter)
Big batching: 2.2 kW x 01 no. with VFD (inverter)
Take up roller: 1.5 kW with VFD (inverter)
Miscellaneous: 5 kW
Fabric Entry
One MS section powder coated frame structure
One swivel tension arrangement with pair of SS pipe
One pair E+L pneumatic cloth guiders KF2020
2 Bowl Vertical Padder
Main frame fabricated from MS plates with box type construction
One main roller, 305 mm dia with ebonite coating running in bearing housed of fixed housing of split construction
One top pressure roller, 305 mm dia with rubber coating shore hardness 75-80 A running in bearing housed of fixed housing of split construction
One pair pneumatic cylinders (right and left) for loading the pressure rollers onto the main roller; nip pressure available up to 50 kg/cm applied by pneumatic cylinders for main roller pivoted on pin fixed in main frame control panel for pneumatic control and internal piping the right and left cylinders
One trough fabricated from SS-316 with SS 316 guide roller; lifting and lowering mechanism by pneumatics
One load cell for speed and tension control/synchronization
One Elecon make reduction gearbox, directly coupled to the main roller
One 5 kW AC motor with inverter
One nip guard
Bow and Weft Straightener
Fully automatic bow and weft correction system from Bianco, India (offered optionally) model Digitex 90
Stenter Entry
Operators platform
Fabric entry system mounting of guide rollers
MS fabricated box type body (painted) with powder-coated doors
One cross beam with machined and polished plated to rest the rail and enable its free movement based on the signals received from in feed device
Two guide rollers
Two operator control cabinets housing push buttons, speed indicators, ampere meters and other controlling buttons
Fabric Transportation
One set casted rails with ground finish enabling smooth sliding of the chain; 3.3 mtrs
Entrance track with ball bearings set
One set spring operated chain tensioning system
One set chain with only clip type
One set limit switches to control chain tensioning
One pair E+L KR 43 photocell with FR 15 sensors for fabric edge sensing and controlling the position of the inlet rails
One set clip opening device
One set individual motorized screw spindles with directly coupled geared motors, 0.33 kW motor for adjusting the width by PLC
Dryer
Frame structure constructed with heavy angle section
Chamber length: 3 mtrs each
Interiors will be high temperature resistant aluminum painted
Vario flow air system – closed circuit air circulation; individual blowers for top and bottom jets - 4 nos. directly couple blower motors per chamber; air ratio between top and bottom jets can be controlled and adjusted easily at fingertip through touch screen at the central control unit
These impellers are very small in size which has its added advantage of lower maintenance; there is no mechanical damper, which means there is no resistance to air flow giving a uniform air distribution widthwise, lengthwise and diagonally; increases air pressure gives higher production
Radiators: suitable for steam heating
Dual filters - easily removable from outside for cleaning even when the machine is running
Box type assembly for panels – no welding in insulation panels avoids heat bridge formation which in turn avoids heat losses and increases the drying efficiency; insulation is rockwool with 96 kg/m3 density – 125 mm thick panels
Door and panel sealing by silicon
Inner walls of the panel are painted with high temperature aluminum paint and outside is powder coated
Cooling and Delivery Section
One MS fabricated air cooling system with AC motor
One set heavy duty bevel gear box rested on machined rails; driven by AC motor; bevel gear box driven by spline shaft and AC motor
One controlling knob to adjust the speed of take off roller
One driven MS roller with fillet for fabric take off
One pair guide rollers for fabric threading
One small batching arrangement
One pair de pinning device
One control cabinet consisting of machine digital speed/production display, push buttons to increase/decrease speed, adjust width, batching
Big Batching Arrangement
One pair MS fabricated batching arms
One pair pneumatic cylinders
Electrical Control Panel
MS fabricated closed panel with doors and air conditioning system
AC invertors: Mitsubishi / Yasikawa make
Switch gears: Siemens
AC inverter drive for mangle, main drive, overfeed, underfeed, selvedge tension, batching
All blower motors and exhausts also on VFD
PLC for fully automatic version with touch screen
Request a Quote
✓
Request sent
Thank you, our team will reply to you shortly.
Direct access to our team
Email American Plant & Equipment
Tell us what you want to buy, source, finance, or sell. A machinery specialist will follow up with you.
✓
Thank you. Your request is with the American Plant and Equipment team.
A machinery specialist will follow up with you.
Machinery updates
Subscribe to our email list
Tell us which industries you follow and we will send you the machines that match.
✓
You are on the list.
We will email you when machines that match your interests come in. Unsubscribe from any message.
