Company founded 1975 US-based machinery business experienced in worldwide sales.

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Flocked Carpet Manufacturing Plant, 500mm Width, 80,000,000 Fibers/m2

Flocked Carpet Manufacturing Plant, 500mm Width, 80,000,000 Fibers/m2

Description

  1. Overview
    1. Products: nylon 66, adhesive, substrate, PVC 1st layer, reinforced fiberglass layer, PVC 2nd layer
    2. The dense surface allows easy removal of contaminants, dusts and stains with a powered brush vacuum machine or solution of mild detergent
    3. The flocking system is featured for its 80,000,000 fiber/m² dense file surface which is 10 times denser than the traditional carpet
    4. Provides 99% indentation-resilience, making almost no indentation marks by heavy load furniture pressures
    5. Flocked carpet outstands in its excellent durability and resilience and its dense structure prevents pollutants from permeating into carpet and helps maintain the perfect environmental cleanliness
    6. Distinguished from tufting carpet, flocked carpet even if stabbed by sharp objects, there is nearly no damage to the carpet surface
    7. Harmlessness: flocked carpet’s water-proof feature not only blocks bacteria breeding and pollution caused by humid, but also prevents smell, dust, and foreign substances
    8. Due to all these advantages, flocked carpet is usually applied in the environment which requires high level of cleanliness such as hospitals, kindergartens, and nursing homes
  2. Product Features
    1. Acquired environment-friendly certification for construction materials
    2. Easy to clean due to high density vertical pile structure
    3. Excellent abrasion resistance
    4. Stain resistance
    5. Antibiosis
    6. Various patterns and colors expression available with digital printing method (customizable)
    7. Excellent footfall sound absorption
  3. Specifications
    1. Height: 5.3 mm
    2. Width: 500 mm
    3. Length: 500 mm
    4. Weight: 6.0 kg/m²
    5. Installation: checkerboard
    6. Flock density: 80,000,000 fibers/m²
    7. Space type: business room, health care, accommodations, educational facilities, sales facilities
  4. Flocking Process and Equipment
    1. Pay off: immediately wind fabric off to flocking
    2. QMS (quality management system) #1: automatic device for measuring in real time the weight of the flock using radiation
    3. Flocking machine: flock implanted using a magnetic field is applied over the PVC base material bond
    4. QMS (quality management system) #2: automatic device for measuring in real time the weight of the flock using radiation
    5. Dryer: after hair transplant, makes gelling PVC glue for fix to flock
    6. Cooler: anti wrinkles or creases for flocking fabric
    7. Bruch: remove excess flock, provide directional
    8. Take up: winding the dried fabric after the test
  5. Printing Process and Equipment
    1. Pay off: feed flocking fabric for printing with flat condition
    2. Digital chromo jet printer: printing with dyes by 200 µm nozzle injection by program
    3. Steamer: fixing of injected dye
    4. Washer #1, washer #2: eliminate impurities and not fixed dye by washing
    5. Dryer #1: eliminate the moisture from fabric
    6. Dryer #2: eliminate the moisture from fabric
    7. Take up: winding dried fabric after checking
  6. Hot Melting Process and Equipment
    1. Pay off: unwind printed fabric for hot melting
    2. PVC foam pay off: unwind PVC foam fabric
    3. Laminating machine: bonding printing fabric and PVC foam with PU bond by rolling
    4. Hot melt drum unloader: laminate coater to PU bond
    5. Heater: heat up PU bonding cylinder coater
    6. Edge cutter / take up: cut and winding of laminated fabric with use
  7. Flocking Machine (Aigle / Italy)
    1. 1 x flocking machine model FR4/DC/T
    2. Table width: 2400 mm
    3. Working width: 2200 mm
    4. Electrical supply: 400 volt ±10%, 3 phase, 60 Hz
    5. Control circuit: 24 volt DC
    6. Dimension: see picture
    7. 1 x generator model EG/100
    8. Power supply: 230 V, 50~60 Hz
    9. Output voltage: 10~100 kV
    10. Output current: 0~6 mA (but limited to 0~2 mA)
    11. Maximum output power: 600 watt
    12. Mode of operation: voltage stabilized operation
    13. Protective system: IP65
    14. Measurement accuracy voltage signal: 2%
    15. Measurement accuracy current signal: 1%
    16. Dimension: 4 cm x 25.5 cm x 14.5 cm
    17. Weight: 15.5 kg
    18. 1 x coating head model BSR/F
    19. Face width: 2400 mm
    20. Useful width: 2200 mm
    21. Working height: 1215 mm
    22. Mechanical supply: 40 m/min
    23. Electrical supply: 400 volt ±5%, three phase, 60 Hz
    24. Control circuit: 24 volt DC
    25. Compressed air supply: 6 bar
    26. Water supply: minimum 3 bar
    27. Machine dimension: 3800 mm length x 995 mm width x 2285 mm height
    28. Machine painting: grey RAL 7038
  8. Brushing Machine (Aigle / Italy)
    1. 1 x brushing machine model SZ2/B
    2. Table width: 2400 mm
    3. Useful width: 2200 mm
    4. Electrical power supply: 400 volt ±5%, three phase, 60 Hz
    5. Electrical power consumption: 9 W
    6. Control circuit: 24 volt DC
    7. Dimension: 800 mm length x 2800 mm width x 1520 mm height
  9. Quality Management System 2-Set (Mahlo / Germany)
    1. 2 x QMS machine model WEB PRO M-1
    2. Product web detection: with light barriers
    3. Scanning speed: 30~300 mm/s
    4. Maximum quantity of sensors: 3 sensors
    5. X-, Y-, Z-axis run out: ±300 µm (±0.25 mm), ±100 µm (±0.1 mm), ±150 µm (±0.15 mm)
    6. Scan location repeatability: ±250 µm (±0.25 mm)
    7. Operating temperature maximum: 45 °C
    8. Power consumption maximum: 1500 VA
    9. Interface: TCP / IP (Ethernet)
    10. Sound pressure level: < 70 dB(A)
    11. Air pressure: 6 bar / 87 psi, dry
    12. Air quality: grad 3 as per DIN ISO 8573-1
    13. Air connection maximum: 120 ℓ/min
    14. Hose connection, water separator: Ø 10 mm, 9 mm
    15. Use of radiation: sealed sources KR-85 (β-ray)
  10. Drying Machine (Ewha / Korea)
    1. 1 x tenter machine model Platinum
    2. Table width: 2600 mm
    3. Useful width: 2200 mm
    4. Length: 15000 mm
    5. Electrical power supply: 380 volt ±10%, three phase, 60 Hz
    6. Chamber: 4 steam chamber / 1 heater / 1 motor
    7. Chain: pin only type
    8. Nozzle: 10 nozzles / 1 chamber
    9. Nozzle type: standard punching type
  11. Printing Machine (Zimmer / Austria)
    1. 1 x Chromojet 80-M2000/256/12C
    2. Power supply for the printing machine: 380 V, 3~60 Hz, 30 kVA, ca. 50 A
    3. Control voltage: 220 VAC, 24 VDC
    4. Air pressure on site: maximum 8 bar, ½”
    5. Air quality: filtered (40 µm), dry, oil free
    6. Air temperature: 15~35 °C
    7. Maximum printing width: 2150 mm
    8. Product speed: 1.2 mpm
    9. Dimension: 6300 mm length x 2700 mm width x 2200 mm height
    10. 1 x jet “HSV800”
    11. Color tank / module: 12 tank / 384 module
    12. Useful DPI: 50 / 76 / 101
    13. Nozzle size: #1, 2, 5, 6, 9, 10 tank – 200 µm; #3, 4, 7, 8, 11, 12 tank – 150 µm
    14. Upper voltage maximum-otherwise destruction of jet: < 45 V
    15. Lower voltage maximum-otherwise destruction of jet: < 15 V
  12. Steamer Machine (Ilsung / Korea)
    1. 1 x steamer machine
    2. Power supply for the printing machine: 380 V / 3~60 Hz
    3. Type: direct steaming
    4. Dimension: 15000 mm length x 2600 mm width x 2000 mm height
    5. Useful width: 2300 mm
    6. Temperature maximum: 100 °C
  13. Washer #1, #2 Machine (Ilsung / Korea)
    1. #1 washer
    2. Type: direct steaming
    3. Dimension: 1100 mm length x 2750 mm width x 1100 mm height
    4. Useful width: 2300 mm
    5. Temperature maximum: 95 °C
    6. Volume: 1.5 ton x 2
    7. Fabric interval length: 3 m
    8. #2 washer
    9. Power supply for the printing machine: 380 V, 3~60 Hz
    10. Type: direct steaming
    11. Dimension: 1800 mm length x 2750 mm width x 1440 mm height
    12. Useful width: 2300 mm
    13. Temperature maximum: 95 °C
    14. Volume: 2 ton x 3
    15. Fabric interval length: 9 m
  14. Dryer #1, #2 Machine (Ilsung / Korea)
    1. Dryer #1
    2. Fabric maximum: 2200 mm
    3. Effective width: 2150 mm
    4. Line speed: 2 mpm
    5. Heating type: steam
    6. 3 chamber / 1 heater
    7. Steam consumption: 0.8 ton/hr