Renzo Giunti, Cone Dyeing Plant, 1000kg Capacity

Description

  1. Overview
    1. Three Flainox Atr/Or/Ht package dyeing machines available in 100 kg, 300 kg, and 600 kg capacities
    2. Each machine is designed for dyeing cones of polyester, cotton, and acrylic yarn
  2. Specifications For 100 Kg Machine
    1. Cone characteristics: polyester H 230 Ø 120; H230 Ø 180; H290 Ø 220; cotton H 170; acrylic H 170; H 290
    2. Number of cones for dyebath: polyester 168; 60; 45; cotton 75; acrylic 75; 45
    3. Cone weight: polyester 0.6 kg; 2 kg; 3.2 kg; cotton 1 kg; acrylic 1.5 kg; 2.2 kg
    4. Total weight: polyester 100 kg; 120 kg; 144 kg; cotton 75 kg; acrylic 112 kg; 100 kg
    5. Autoclave capacity: 2000 lt
    6. Installed power: 18 kw
    7. Liquor ratio: polyester 1:20; 1:17; 1:14; cotton 1:27; acrylic 1:18; 1:20
    8. Dyeing program: polyester A; B; A; B; A; B; cotton C; D; acrylic E
    9. Autoclave productivity: polyester 17 kg/h; 18 kg/h; 20 kg/h; 22 kg/h; 24 kg/h; 26 kg/h; cotton 8 kg/h; 8 kg/h; acrylic 32 kg/h; 28 kg/h
    10. Water consumption: polyester 100 lt/kg; 60 lt/kg; 83 lt/kg; 50 lt/kg; 69 lt/kg; 42 lt/kg; cotton 267 lt/kg; 240 lt/kg; acrylic 54 lt/kg; 60 lt/kg
    11. Power consumption: polyester 0.8 kwh/kg; 0.76 kwh/kg; 0.67 kwh/kg; 0.63 kwh/kg; 0.55 kwh/kg; 0.53 kwh/kg; cotton 1.71 kwh/kg; 1.75 kwh/kg; acrylic 0.40 kwh/kg; 0.45 kwh/kg
    12. Steam consumption from 15 to 80 °C: 225 kg
    13. Steam consumption from 80 to 130 °C: 170 kg
  3. Specifications For 300 Kg Machine
    1. Cone characteristics: polyester H 230 Ø 120; H230 Ø 180; H290 Ø 220; cotton --; acrylic H 170; H 290
    2. Number of cones for dyebath: polyester 336; 132; 100; cotton 165; acrylic 165; 100
    3. Cone weight: polyester 0.6 kg; 2 kg; 3.2 kg; cotton 1 kg; acrylic 1.5 kg; 2.2 kg
    4. Total weight: polyester 200 kg; 264 kg; 320 kg; cotton 165 kg; acrylic 248 kg; 220 kg
    5. Autoclave capacity: 3000 lt
    6. Installed power: 30 kw
    7. Liquor ratio: polyester 1:15; 1:11; 1:9; cotton 1:18; acrylic 1:12; 1:14
    8. Dyeing program: polyester A; B; A; B; A; B; cotton C; D; acrylic E
    9. Autoclave productivity: polyester 33 kg/h; 36 kg/h; 44 kg/h; 48 kg/h; 53 kg/h; 58 kg/h; cotton 18 kg/h; 18 kg/h; acrylic 71 kg/h; 63 kg/h
    10. Water consumption: polyester 75 lt/kg; 45 lt/kg; 57 lt/kg; 34 lt/kg; 47 lt/kg; 28 lt/kg; cotton 182 lt/kg; 164 lt/kg; acrylic 36 lt/kg; 41 lt/kg
    11. Power consumption: polyester 0.50 kwh/kg; 0.47 kwh/kg; 0.38 kwh/kg; 0.36 kwh/kg; 0.31 kwh/kg; 0.30 kwh/kg; cotton 1.11 kwh/kg; 1.13 kwh/kg; acrylic 0.24 kwh/kg; 0.27 kwh/kg
    12. Steam consumption from 15 to 80 °C: 395 kg
    13. Steam consumption from 80 to 130 °C: 300 kg (polyester)
  4. Specifications For 600 Kg Machine
    1. Cone characteristics: polyester H 230 Ø 120; H230 Ø 180; H290 Ø 220; cotton --; acrylic H 170; H 290
    2. Number of cones for dyebath: polyester 672; 264; 200; cotton 330; acrylic 330; 200
    3. Cone weight: polyester 0.6 kg; 2 kg; 3.2 kg; cotton 1 kg; acrylic 1.5 kg; 2.2 kg
    4. Total weight: polyester 400 kg; 528 kg; 640 kg; cotton 330 kg; acrylic 495 kg; 440 kg
    5. Autoclave capacity: 5400 lt
    6. Installed power: 55 kw
    7. Liquor ratio: polyester 1:13; 1:10; 1:8; cotton 1:16; acrylic 1:11; 1:12
    8. Dyeing program: polyester A; B; A; B; A; B; cotton C; D; acrylic E
    9. Autoclave productivity: polyester 66 kg/h; 72 kg/h; 88 kg/h; 96 kg/h; 106 kg/h; 116 kg/h; cotton 36 kg/h; 36 kg/h; acrylic 142 kg/h; 126 kg/h
    10. Water consumption: polyester 67 lt/kg; 40 lt/kg; 51 lt/kg; 31 lt/kg; 42 lt/kg; 25 lt/kg; cotton 164 lt/kg; 147 lt/kg; acrylic 33 lt/kg; 37 lt/kg
    11. Power consumption: polyester 0.26 kwh/kg; 0.25 kwh/kg; 0.20 kwh/kg; 0.19 kwh/kg; 0.16 kwh/kg; 0.16 kwh/kg; cotton 0.64 kwh/kg; 0.66 kwh/kg; acrylic 0.14 kwh/kg; 0.16 kwh/kg
    12. Steam consumption from 15 to 80 °C: 715 kg
    13. Steam consumption from 80 to 130 °C: 550 kg (polyester)