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NovaStar, RS157, Automatic Textile Recycling Line, Capacity up to 500 kg/h (New)

NovaStar, RS157, Automatic Textile Recycling Line, Capacity up to 500 kg/h

Description

  1. Overview
    1. Automatic textile recycling line with a capacity of up to 500 kg/h.
    2. Especially designed for automatic transport and speed control system.
    3. Recycles kinds of textile waste such as hard waste, cotton polyester acrylic, fabric clips, knitting and hosiery, and weaving.
    4. Full closed design and strong condenser with chute feeding system.
    5. Keeps cleaning of the working shop; high automatic level reduces labor cost.
    6. Speed control system and zipper button removing function enable to get long fiber for o/e spinning, needle punching, stuffing, and any other purpose.
  2. Procedure Of The Recycling Line
    1. The project consists of cutting machine, strong aluminum spiked bar beater opener, and wires model cleaning and recycling machinery.
    2. Cutting machine will cut off the fabric to get small pieces (clips) enabling recycling.
    3. Strong pin beater loosens and cleans the fabric, rejecting iron, plastic, stone, and hard impurities by centrifugal force.
    4. Wires cylinder cleans and combs the fiber slowly and softly; wires in different angles and tooth per inch enable obtaining long fiber.
    5. The baling press will pack the fiber into bales for storage and transport.
    6. The control system will control the machinery start up and turn off.
    7. The dust collecting box will collect the mot and dust from each condenser of this unit, keeping the work area clean.
    8. Recycling unit should depend on the purpose of the customer and the raw material; the unit will have more or less recycling units accordingly.
  3. Optional Equipment
    1. Fire detector – reduces fire risk when it happens.
    2. Iron detector – checks for iron impurities and picks them out.
    3. Automatic feeding machinery – feeds the clips after cutting automatically by a chute feeding system and a transport system.
    4. Ewon remote support system: hardware includes Ewon industrial router and cabling; software is Talk 24. By means of an internet access and an IP address, our engineers can remotely access your system to view the PLC, program, and operator panel information, allowing for remote troubleshooting and program adaptations.
  4. Bearing Information
    1. Bearing SKF confirmed in this commercial offer (SKF bearing included in the offer).
    2. We can adopt SKF bearing on all of our machine; in case the supplying of this bearing needs 4 to 5 weeks, we have to delay the producing time to 60 days.
    3. All extra charge due to the bearing higher price in the market will be paid by the customer according to the order.
    4. Each model of this bearing along with model (see photos).
    5. Common bearing local UELP 206 corresponds to SKF SY-30; extra price 8 times more.
    6. Common bearing local UETP 206 corresponds to SKF SY-30T; extra price 8 times more.
    7. Common bearing local UELP 212 corresponds to SKF SY-60; extra price 6 times more.
  5. Safety Measure
    1. Full closed cover and wisdom control system, no chain and wheel out of the machine, plus the detector system.
    2. Keeps the safety of the labor. In case you need more requirement, we would provide a good solution.
  6. Technical Data – Mechanical
    1. Processing capacity: hard waste polyester: 300 to 400 kg/hour; fabric (any material) knitting and weaving capacity: 400 to 500 kg/hour.
    2. Power: 171 kw (start up), running condition: 85 kw.
    3. Color: blue and white (RAL5009 and RAL7044).
    4. Material: Q235-A/S235 carbon steel (industry standard: GB/T700-2006).
    5. Design execution: DIN-metrical.
    6. Voltage: 480 V / 60 Hz / 3 phase or any special requirement.
    7. Main motor: D&D group and Siemens OEM, available in option.
    8. Electric cabinet: switch button or Siemens S7 available in option.
    9. Operation: switching or touch panel.
    10. Pin cylinder: aluminum spiked / strong tapered steel pins (GB/T699-1999).
    11. Wires: white shark brand (CE/ISO9001).
    12. Bearing: Wafang/NSK (SKF the delivery will be delayed 4 weeks).
    13. Electrical material: Siemens or Schneider available in option.
    14. Condenser: big drum on the top of the chute feeding system with mote removing.
    15. Blade of cutter: imported from Japan, strong good quality.
  7. Specifications Of Each Unit
    1. Fabric Cutting Machine – rotary cutter with Japan imported blade 62 HRC.
      1. Capacity: 1000 to 1500 kg/hour.
      2. Blade roller diameter: 320 mm.
      3. Fixed blade: 1 piece; rotary blade: two pieces, all hardness is 62 HRC.
      4. Speed of roller: 230 rpm.
      5. Cut size: 5 mm to 250 mm.
      6. Power: blade roller Y132S-8, 5.5 kw; feeding and discharging belt Y90I-4, 1.5 kw.
      7. Cutting size: 5 mm to 500 mm (pcs of rags).
      8. Overall dimensions: 2500 mm x 960 mm x 1500 mm (length x width x height).
    2. New Model Opening Machine
      1. Capacity: 400 to 500 kg/hour.
      2. Cylinder: 700 mm aluminum spiked bar pins: first 26,000 pins, second 36,500 pins.
      3. Laser cutting steel 15 mm frame.
      4. Power: cylinder 18.5 kw, fans 3 kw.
      5. Cylinder speed: 900 to 1500 rpm.
      6. Weight: 1200 kg.
      7. Overall: 3500 mm x 1700 mm x 1250 mm.
      8. Pin length and diameter: 2.6 to 3.5 mm, 22 to 24 mm.
      9. Working width: 1000 mm.
    3. Recycling Machine
      1. Capacity: 400 to 500 kg/hour.
      2. Five cylinders.
      3. Diameter of cylinder: 500 mm iron cylinders.
      4. Cylinder speed: 1350 to 1480 rpm.
      5. Taker in card clothing: first 3.5 tpi (tooth per inch), second 4.5 tpi, third 6 tpi, fourth 7 tpi, fifth 7.5 tpi.
      6. Weight: 1500 kg each.
      7. Overall: 3200 mm x 1720 mm x 1350 mm.
    4. Chute Feeding System – Condenser With Sensor
      1. Automatic feeding of the material by blowing fans, and dust removing drum on the top of the machine.
      2. Capacity: 400 to 500 kg/h.
      3. Height: 2950 mm.
      4. Weight: 180 kg.
      5. Steel side cover with capacitance feeding system.
      6. System with sensor and strong condenser, removing the dust in advance before the next recycling; most mote and dust will be cleaned up by this system while feeding the material into the machinery.
    5. Electrical Cabinet System
      1. Siemens S7 (optional).
      2. Each machine with one 7 inch touch panel.
      3. Switch button (optional).
      4. Common electric cabinet without transducer.
    6. Hydraulic Baling Press Machine (Optional)
      1. Compression time about 30 to 35 seconds.
      2. Baling chamber (L x W x H): 1400 mm x 900 mm x 1600 mm.
      3. Feed opening size: 1600 mm x 600 mm.
      4. Compress cylinder: Ø 160 / Ø 100 mm, two pieces.
      5. Output: 7 to 10 bales per hour.
      6. Control system: Siemens smart 7 touch screen.
      7. Voltage: 480 V / 60 Hz.
      8. Power: 12.5 kw.
      9. Weight: ± 8,000 kg.
      10. Overall (L x W x H): 2200 mm x 1600 mm x 6400 mm.
      11. Package size: L 1600 mm, W 600 mm, H 800 mm.
      12. Package weight: 250 kg to 340 kg per bale (500 pounds per bale).
      13. Hydraulic oil: viscosity 4-5°, standard 46A.
      14. 4 to 6 straps.
      15. Strapping wire: annealed or galvanized wire on rewind coils.
    7. Filter And Dust Collection Box
      1. For collecting the mote and dust coming from each condenser of this unit, keeping cleaning of workshop.
  8. Warranty
    1. Seller guarantees good functioning of the delivered installation during