NovaStar, SG206, Fully Automatic Tire Recycling Production Line, 20 TPD, Max Tire Size 1200mm (New)

Description

  1. Overview
    1. Fully automatic tire recycling production line.
    2. Daily output: 20 t in making 0.6 mm powder; output will be doubled in making 2 mm to 4 mm powder.
    3. Processing tire size ≤ 1200 mm; final powder size: 5 to 40 mesh.
    4. Final rubber powder will be 99.99% purity without any wire or nylon.
    5. Engineer is available to go to your country to install the machines and train your workers during his stay.
    6. Warranty: 2 years.
  2. Hydraulic Whole Tire De-Beader
    1. Draws the steel wires out from the tire bead.
    2. Feed size of the tire: ≤ Ø1200 mm.
    3. Capacity: 20 to 40 tires per hour.
    4. Power: 7.5 kW.
    5. Working pressure: 13 tons.
    6. Oil cylinder retractable length: 1200 mm.
    7. Overall dimensions: 4.1 m x 1.3 m x 1.75 m.
    8. Equipment weight: 1.55 tons.
    9. Consists of motor, hydraulic system, drawing hook, drawing mouth, and main machine. Its basic principle is: driven hydraulic system makes the cylinder work by the motor to make the drawing hook linked to the cylinder’s pull pole move in a reciprocating motion, puts the tire on the drawing mouth and place the drawing hook out the drawing mouth to hook steel wire of the tire beader, then turn on the start button. Because of the strong pulling force of the cylinder, it can pull out the whole steel wire, meanwhile the rubber part of tire is torn because of the drawing mouth blocks it, therefore you get the effect of separating smoothly.
  3. Whole Tire Cutter
    1. Used to cut big tires to smaller pieces.
    2. Feed size of the tire: ≤ Ø1400 mm.
    3. Capacity: 30 to 40 tires per hour.
    4. Power: 7.5 kW.
    5. Working pressure: 12 tons.
    6. Blades quantity: 4 pieces.
    7. Blade material: Cr12MoV.
    8. Overall dimensions: 1.85 m x 7.0 m x 1.76 m.
    9. Equipment weight: 2.5 tons.
  4. Whole Tire Shredder
    1. Shreds whole tires into 50 mm x 50 mm rubber blocks.
    2. Production capacity: 0.8 to 1.5 tons per hour.
    3. Size of feeding: ≤ 900 mm whole tire.
    4. Specification of the particle: ≤ 50 mm x 50 mm.
    5. Motor power: 47 kW.
    6. Cutter rotating speed: 16 r/min.
    7. Screener rotating speed: 6 r/min.
    8. Blades quantity: 16 pieces.
    9. Blades material: welding wear resistant alloy 42CrMo.
    10. Blades size: diameter 360 mm, thickness 50 mm.
    11. Dimensions: 2.8 m x 2.1 m x 2.4 m.
    12. Weight: 6.2 t.
  5. Grinder
    1. Grinds the rubber blocks into powder (output is 20 tons).
    2. Drum diameter: 560 mm.
    3. Drum length: 1000 mm.
    4. Front roll linear: 42.5 m/min.
    5. Roll speed ratio: 1:2.5.
    6. Maximum roller spacing: 8 mm.
    7. Motor power: 132 kW.
    8. Both rollers are grooved which can improve the output.
    9. Roller material is alloy 5Cr6MnMo.
    10. There are 8 pieces bearing inside the machine, all rolling bearing.
  6. Magnetic Separator
    1. Separates the wire steel from the powder.
    2. Motor power: 1.5 kW.
    3. Weight: 400 kg.
    4. Specifications: permanent magnet.
  7. Nylon Separator
    1. Separates the nylon fiber from the nylon tire.
    2. Motor power: 16.5 kW.
    3. Weight: 2.5 t.
    4. Size: 1.5 m x 1.5 m x 3.5 m.
  8. Additional Specifications
    1. Main feeder / main vibrating screen.
    2. Vice vibrating screen.
    3. Crusher roller speed ratio: 1:2.5.
    4. Roller structure: two rollers are both grooved, which increases the friction and then improves the output.
    5. Roller material: the roller is made by welding wear resistant alloy material 5Cr6MnMo. Comes with 3 year warranty on the roller.
    6. Machine feature: machine is energy saving 1/3. For example, producing 1 t powder, our machine electricity consumption is only 150°.
    7. Bearing: machine uses rolling bearing, there are 8 bearing inside.
    8. Total kW: 212 kW.