NovaStar, GB114, Production Line for 100% Cotton Crepe Bandages, 3 Channels, 78 m/min Speed
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Description
Overview
Automatic and continuous production line for 100% cotton crepe bandages from 100% cotton gauze fabrics.
The production line has three continuous functions realized by three machines.
First machine (model 2-A) is for pre-washing and making the crinkle-weaves (crepe effects).
Second machine (model 2-B) is for continuous drying the crepe gauze by hot steam generated by water boilers.
Third machine (model 2-C) is for rolling the crepe gauze into bandages as per pre-set length to make the final product: crepe bandages (standard sizes: 4.5” x 4.1 yards).
Production Steps
90 cm wide cotton gauze roll (raw material) is tri-folded into 30 cm wide gauze and rolled up into 800 meters roll (3-ply roll of width 30 cm and length 800 meters) by the tri-folding equipment (model T1).
This tri-folded roll (made by T1) is loaded on production line (model GB114) to have it washed and crinkled to be weaved, dried, and re-rolled into crepe bandages.
Production Speed
Model GB114 has 3 production channels; each channel makes 26 meters crepe gauze in one minute.
Total is 78 meters in one minute.
Specifications
The second machine (model 2-B) has two kinds of design according to different customers area requirements.
One kind has 3 layers stainless conveyor-type wired net for drying; its length is 11 meters and width is 4 meters.
To install this kind of equipment, the workshop ceiling height shall not be less than 3.2 meters.
The other kind has 1 layer stainless conveyor-type wired net for drying; its length is 22 meters and width is 3.2 meters.
To install this kind of equipment, the workshop ceiling height shall not be less than 2.5 meters.
Final Product Description
The crepe bandage (crinkle gauze rolls) is a sterile, highly absorbent gauze wrap that provides a soft, spongy safeguard for tender wound areas.
It provides fast wicking from the wound site and superior absorbency.
It is made with pre-washed, fluff-dried woven gauze to protect the wound while reducing the risk of infection.
It is also used in the health care industry as kerlix gauze rolls.
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