Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

NovaStar, FG174, Vertical Continuous Foam Machine, 1.5m Foaming Diameter, 1.2 to 4.2 t/h Capacity (New)

NovaStar, FG174, Vertical Continuous Foam Machine, 1.5m Foaming Diameter, 1.2 to 4.2 t/h Capacity

Description

  1. Overview
    1. Vertical continuous foam machine
    2. This continuous foam plant mainly produces flexible PU foam
    3. Controlled by touch screen PLC system (Omron brand)
    4. Advantage: high automation, low waste percentages, and easy to operate
    5. This kind of foam can be used widely in furniture, garment, toy, bra, shoe, mattress, and car cushion
  2. Auto System
    1. Auto PPG tank mixing and heating system
    2. Auto TDI tank mixing and heating system
    3. Auto powder tank mixing system
    4. Auto conveyor system
    5. Auto foam block cutting system
    6. Auto pneumatic foam delivery system
    7. Auto foam block lift system
    8. Auto pneumatic valve system
  3. Main Specification
    1. Foaming diameter: Φ1.5m
    2. Lifting speed: 0.9 to 1.8 meters per minute
    3. Foaming flow: 20 to 70 kg per minute
    4. Foaming density: 10 ~ 32 kg/m3
    5. Rotational speed: 2800 rpm
    6. Production capacity: 1.2 to 4.2 tons per hour
    7. Machine external size (LxWxH): 4000mm x 6000mm x 8500mm (not including tank and control system)
  4. Main Configuration
    1. (1) x mixing head motor – 7.5kW power
    2. (1) x underground mixing motor – 1.5kW power
    3. (7) x additives circle pump – 1.5kW power
    4. (1) x PPG circle pump motor – 3kW power
    5. (1) x TDI circle pump motor – 2.2kW power
    6. (1) x foam up-and-down delivery motor – 3kW power
    7. (1) x cutter motor – 0.75kW power
    8. (1) x cutting moving motor – 0.75kW
    9. (1) x foam horizontally delivery motor – 0.75kW power
    10. (1) x chain lift motor – 2.2kW power
    11. (1) x TDI loading pump motor – 2.2kW power
    12. (1) x PPG loading pump motor – 3kW power
    13. (1) x TDI mixing motor – 0.75kW power
    14. (1) x PPG mixing motor – 1.5kW power
  5. Material Pump
    1. (1) x PPG circular
    2. (1) x TDI circular
    3. (7) x additives circle
    4. (2) x TDI + PPG loading
  6. PPG Tank
    1. Capacity: 5 tons
    2. Material: A3 steel plate
    3. Quantity: 1
  7. TDK Tank
    1. Capacity: 3 tons
    2. Material: A3 steel plate
    3. Quantity: 1
  8. Underground Tank
    1. Capacity: 600 kg
    2. Material: A3 steel plate
    3. Quantity: 1
  9. Additives Tank
    1. Capacity: 150L+1m3+1m3
    2. 150L: stainless
    3. 1m3: A3 steel plate
    4. 1m3: A3 steel plate
    5. Quantity: 5 + 1 + 1
  10. Transducer
    1. (1) x 7.5kW for mixing head
    2. (7) x 1.5kW for additive
    3. (2) x 2.2kW for chain lift and TDI pump motor
    4. (1) x 3.7kW for PPG pump motor
  11. Flow Metering Unit
    1. (1) x capacity 150 to 1500L/h for TDI
    2. (1) x capacity 60 to 600L/h for M.C.
    3. (1) x capacity 40 to 400L/h for water
    4. One PLC computer system
    5. Nine pneumatic valves
  12. Technical Points
    1. Two skilled and well trained workers can operate this machine.
    2. One worker on the top of the machine to operate the cutting and pneumatic process, the other worker on the machine bottom to operate all the chemical flow and lift speed.
    3. One or two extra workers will deliver the foam blocks to the warehouse.
    4. 20kW in total per hour, however, every day the machine can work only 1 or 2 hours is enough for the production capacity. Or sometimes every two days it works only 1 or 2 hours is enough.
    5. The average loss percentage is about 10 to 12%, it includes chemical loss (stick on the surface of drum or remaining in the drum), foam process loss (foam block head and foam block end), foam peeling process loss (block surface loss), and gas loss.
    6. This depends on the density. If you produce high density, you don’t need to use M.C., so the loss is less.
    7. If you produce low density, you will use more M.C., and so the loss will be more.
    8. For example, if you produce 13 density, then the total loss will be about 20%.
    9. If you want to make about 40 foam blocks, and the foam blocks height is 2m height, you will need about 80m length plastic or a little longer.
    10. The plastic is special plastic, it is very strong and heat-resistant, and the plastic thickness is about 0.08mm.
    11. During the production, you can put power (foam filling) according to your requirement. For example, 1kg polyol and 0.5kg powder, or 1kg polyol and 0.8kg powder, or 1kg polyol and 1kg powder, etc.