NovaStar, CP123, Laundry Soap Production Line, 1000-1500 kg/hr, 130kW (New)

Description

  1. Overview
    1. Complete soap production line from oil melting, saponifying, vacuum drying and cooling, milling soap noodles, vacuum extruding, and cutting into soaps.
    2. Advanced technology covering less floor area, consuming less energy, saving human resources, automating processes, and producing high quality soaps with 50% to 80% fatty acid content.
    3. Turn-key project including all machines and accessories, the whole production process, formula, layout design, machines installation, and products trial.
    4. All solutions provided according to your requirements.
  2. Production Requirements
    1. Steam boiler: 2 mt/hr
    2. Workshop area: larger than 300 m² (l: 35 m, w: 7 m, h: 7 m)
    3. Power: 130 kw, 480 v, 60 hz
    4. Water: circulating water for vacuum drying system: 40 m³; production water
    5. Capacity: 1,000 to 1,500 kgs per hour, 8 to 12 tons per day (8 hr/day)
    6. Oil consumption: 5 to 8 tons per day
    7. Workers: 10 to 12 workers
  3. Materials And Consumables For Producing Soap
    1. Oil or fat of plant or animal (palm oil, coconut oil, tallow oil, etc.)
    2. Caustic soda (naoh)
    3. Sodium-chloride (nacl)
    4. Sodium silicate
    5. Fragrance
    6. Pigment
  4. Production Process
    1. Mix and melt oil
    2. Saponification
    3. Add other ingredients
    4. Vacuum drying
    5. Soap noodle
    6. Grinding
    7. Vacuum extruding
    8. Cutting
  5. Carburetion Workshop
    1. Mix kinds of oil together on the basis of the formula; dispose and take out the unsaponifiables.
    2. Carburetion pool: mix kind of oil together on the basis of the formula; volume: 10 m³; quantity: 1
  6. Included Equipment
    1. Quantity: 1 (carburetion pool)
    2. Quantity: 4
    3. Quantity: several
    4. Quantity: 3
    5. Quantity: 2
    6. Quantity: 1
    7. Quantity: 2
    8. Quantity: 4
    9. Quantity: 1
  7. Exclusions
    1. Boiler
    2. Workshop building
    3. Heat insulating material
    4. Wires
    5. Packing machine
    6. Consumable materials for installing (welding rod, crane, electric welder, etc.)