James Hunter 600 cft opener-dual set, 60 in wide, 1970s
Hollingsworth chute feed, model SC, 1990s
D&F compact card, 60 in wide, 1970s
Custom built camel back crosslapper with VFD drive, 1990s
Line 1: Needle Loom Line
Floor apron, 2600 mm wide, 1990s
Dilo compressive batt feed, width 2500 mm, 1997
Bywater NP7 needle loom, width 2500 mm, with VFD, 1970s
Dilo VE drafter, width 2500 mm, 1997
Bywater NP11 needle loom, 1 down, 1 up, offset old DC drive motor on it (only drive we have yet to replace), 1970s
Take up roll stand with accumulator, 1990s
Line 2: Opening, Carding, Cross Lapping
James Hunter opener
Hollingsworth chute feed
D&F compact card, width 60 in
Custom-built camel back cross lapper with VFD drive
Floor apron
DOA compressive batt feed, 2.5 m, 1980s
DOA needle loom, model 1141S, mid speed, 2500 mm, with new VFD drive (replaced the slip ring design), 1980s, single downpunch random pattern on the loom, 1000 rpm, width of take up roll is 100 in
Take up roll stand with accumulator, 1990s
Calender and Singer, Custom-Made, Width 2500 mm – Built Together
Calender: custom built, 2500 mm, one with two 2 in pneumatic cylinders (there is one heated 8 in diameter roller that presses against the 24 in diameter heated roll and it uses two pneumatic cylinders to create the clamping force that gives you the tonnage; two 4 in double acting air cylinders will yield one ton of pressure)
Electrically-heated oil is a reservoir heated with electrical rods and a circulating pump pumps the hot oil to the two cylinders
Roll diameter: 24 in heated roll (oil), 8 in top pressure roll
Configuration of rolls: steel-steel
Singer: custom built, 90 in width, two different burners (one natural gas for light singe of polyester, polypropylene; one propane for aramid)
With B.F. Perkins dual element hot oil heating unit (electric)
Both calender and singer in one, same machine; no tenter frame
General Condition
All equipment is installed and running
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