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Surgical Cotton Bleaching Line, 1800mm, 8-10 Tons/Day

Description

  1. Overview
    1. Surgical cotton bleaching production line - 10 tons - density 250 kg/m³
    2. Reference number: K-5744
    3. Line includes: cotton plucker, opener (dry), pressing machine for loosened cotton, high-temperature bleaching machine (quantity 2), centrifugal hydroextractor, wet opener/hopper, continuous dryer, baler
  2. Auto Bale Plucker A002D (Item 1)
    1. Capacity: 800 kg/h
    2. Height: 3615 mm
    3. Cotton round cage diameter (floorspace): Ø4760 mm
    4. Power: 4.85 kW
  3. Opening Machine Double Cylinder 1300 mm First Pass (Item 2)
    1. Specification: double-cylinder
    2. Power: 10 kW x 2 + 2 kW fan + 0.75 kW feed rolls x 2
    3. Voltage: as per customer
    4. Output: 50-250 kg/h
    5. Opening: up to 98%
    6. Product description: to loosen all kinds of fiber in bundles or from bales, then transfer them to next procedure via blower fan; the pre-opening roll (first roll) is by notch-style (shark-fin plate) roll to reduce fiber damage; the main second opening is by pinned roll cylinder with high efficiency opening; line is equipped with strong magnet to remove metal impurities; includes feed table
    7. One spare roll is included
  4. Pressing Machine for Loosened Cotton (Item 3)
    1. Double hammer beat
    2. Density: up to 230 g/dm³
    3. Cotton feeding: auto rotary water-spraying
    4. Pressurizing: 500 kg hydraulic vertically
    5. Hydraulic pressure: 12.5 kW
    6. Beating power: 1.5 kW x 2
    7. Cotton cage material: stainless steel
    8. Main frame made of A3 steel
    9. Overall dimensions: (L) 11920 x (W) 2890 x (H) 8160 mm
  5. GR206 High-Temperature Bleaching Machine (Item 4)
    1. Cotton density: up to 0.28 kg/dm³
    2. Automatic computer control
    3. Capacity: 1000 to 1200 kg
    4. Each bleaching vat contains (3) cotton cakes
    5. Size of cotton cake: 1800 x 760 x 900 mm
    6. Weight of cotton cake: 500 kg
    7. Average bleaching cycle: 7 to 8 hours
    8. Total power: 40.7 kW
    9. Diameter of vertical bleaching kier: 1860 mm / 2000 mm
    10. With safety interlocking: the cover cannot be opened while temperature is over 185°F
    11. Work mode: air-cushion
    12. Computer system: HG-8000
    13. PLC: LG brand
    14. Computer brand: Setex
    15. Quantity: 2 sets
    16. Each kier holds 1500 kg x 3 shifts = 4500 kg x 2 machines = 9000 kg, for a total of 18 cakes for 24 hours
    17. Only two kiers are included in this sale
  6. ADT Centrifugal Hydroextractor (Item 5)
    1. Capacity: 350 kg or 500 kg
    2. Feeding: entire of cotton cake
    3. Uncover: air cylinder
    4. Average 30 minutes operation per cycle
    5. Total power: 15 kW
    6. Control mode: inverter control, timing stop
    7. Tub made of stainless steel
    8. Overall dimensions: (L) 2500 x (W) 2500 x (H) 1860 mm
  7. Wet Cotton Opener with Hopper (Item 6)
    1. This machine is used to open wet cotton and feed onto the conveyor of the dryer
    2. Opener model: K200
    3. Input capacity: 300 kg
    4. Automatic photoelectronic control of feeding to the dryer
    5. Movable design can be connected to different dryers
    6. Total power: 4.7 kW
    7. Output capacity: 400 kg/h
    8. Overall dimensions: (L) 4826 x (W) 2582 x (H) 2252 mm
  8. Continuous Dryer for Loose Cotton (Item 7)
    1. This machine is used for continuous drying of loose cotton fibers
    2. Output capacity: there are 3 different capacity dryers
    3. 6 drying units: 240 kg/h
    4. 8 drying units: about 280 kg/h
    5. 10 drying units: 350 kg/h
    6. Steam pressure: 3.5 kg/cm² (boiler needed 5 tons per hour)
    7. Temperature range: 90-135°C (adjustable)
    8. Total power: 38 to 45 kW (depending on which unit you choose)
    9. Drying speed: 0.137 to 3.92 meter/min (AC inverter control)
    10. Conveyor: made of stainless steel
    11. Floor space: 3000 mm x 26 meters
    12. Machine weight: about 16 tons
  9. HV-250 Baler (Item 8)
    1. Total floor space: (L) 5000 x (W) 4000 x (H) 8600 mm
    2. Main frame floor space: (L) 2000 x (W) 1750 x (H) 5180 mm
    3. Diameter of main oil tank: 280 mm
    4. Stroke of main oil tank: 2950 mm
    5. Diameter of piston rod for main oil tank: 270 mm
    6. Pump for main oil tank: 400YCY
    7. Diameter of lift oil tank: 125 mm
    8. Stroke of main oil tank: 1500 mm
    9. Diameter of piston rod: 80 mm
    10. Main motor: 37 kW
    11. Feeding motor: 4 kW
    12. Inner sizes of baler: (L) 1090 x (W) 640 x (H) 3700 mm
    13. Bale size: (L) 1150 x (W) 700 x (H) 1100 to 1150 mm
    14. Bale weight: 200 to 230 kg
    15. Output: 4 bales/hour
  10. Additional Equipment Details
    1. Dry opener model 1103: width 1800 mm, capacity 1000 kg/h, type hydraulic, lattice rubber and wood lattice, lattice spikes material 3CR13, beater speed 65 r/min, diameter Φ400 mm, power approx 13.3 kW, overall dimensions approx 7250 x 2300 x 3900 mm (L x W x H)
    2. Feeding device 9107A: cylinder Φ63 x 500 mm, dimensions 1500 x 2000 x 3000 mm (L x W x H)
    3. Condenser model 051A-5.5: capacity 1200 kg/h, power 6.25 kW
    4. Cake stamping machine (outsourcing)
    5. Dyeing machine (outsourcing)
    6. Cake tipping machine model 1108A: number of pneumatic cylinder 4 nos., dimension of pneumatic cylinder Φ80 x 175 mm, power approx 11 kW, overall dimension 2400 x 2600 x 3600 mm (according to the dimension of cotton cake), with (1) hydraulic station
    7. Centrifugal dehydrator (outsourcing)
    8. Pre-opener 1113: working width 1800 mm, output 1000 kg/h, feeding type hydraulic turnover, lattice delivery lattice and takeup spiked lattice, beater spiked, total power 11.32 kW, dimensions 6580 x 2300 x 3000 mm (L x W x H)
    9. Wet opener model 1106D: style of machine left hand, right hand, width 1800 mm, speed of lifting lattice 4 to 17 m/min, material of lattice spikes 3CR13, style of lifting lattice wood and spikes, beater speed 65 r/min, diameter Φ400 mm, power approx 6.36 kW, overall dimension (L x W x H) approx 5700 x 2400 x 3564 mm
    10. Dry opener 1110: output 15 t/day, working width 1800 mm, power 7 kW, overall dimension (L x W x H) 2900 x 2620 x 2180 mm
    11. Rotary screen dryer model 1112-8: style hot air rotary screen (4 screens + middle opening + 4 screens), machine style left (right) hand, inlet moisture 40% (db) pure cotton, outlet moisture 8.5% (db), temperature of chamber 75 to 120°C, steam pressure 0.4 MPa (saturated steam), capacity 8 to 15 t/d, fan style centrifugal, diameter Φ1200 mm, heat exchanger material aluminum, power approx 119 kW, overall dimension (L x W x H) 16000 x 4200 x 3800 mm
    12. Fan V425: 1 set
    13. Conveyor model 9105: capacity 7 to 12 t/d, width 1800 mm, power 0.37 kW, overall dimension (L x W x H) 1800 x 1800 x 750 mm
    14. Condenser model 051A-5.5: capacity 1200 kg/h, power 6.25 kW
    15. Baler DY-200: nominal pressure (kN) 2000, package dimension 800 x 400 x 600 mm (L x W x H), package weight (kg) cotton 85 ± 5 kg, output 1600 kg/h, power 58.65 kW