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Rimac, R242, 2017, Automatic Quilt Binding Machine, 3000x4000mm Working Table, Pegasus EXT3216 Sewing Head

Rimac, R242, 2017, Automatic Quilt Binding Machine, 3000x4000mm Working Table, Pegasus EXT3216 Sewing Head

Description

  1. Overview
    1. Automatic machine for binding of quilts with round corners
    2. Make: Rimac
    3. Model: R242
    4. Material forward through motorized belt with variable speed synchronous with the seam
    5. Piece rotation through a motorized arm which grants a curve radius constant for all four corners
    6. Ba2000 system to automatically insert the ribbon at the starting cycle and finish the process without operator intervention
    7. Excellent finishing of the piece with folding inside of cut ribbon
    8. Possibility to control two or three machines at the same time with the simplified piece loading system
    9. Simplicity of use, programming by touch-screen, and automatic recognition of the piece measures
    10. Automatic control of thread breakage, tape presence, etc., with immediate warning alarms
    11. After the manual loading of the piece, the machine inserts automatically the tape and starts binding the quilt
    12. Once it reaches a corner, the arm lets the piece rotate with speed synchronized to the sewing, in order to execute the binding of the round corner
    13. Once the binding of all sides has been made, the machine cuts the tape and realizes the final superposition, folding the tape inside the bind, in order to grant a high quality final product
    14. At the end of the sewing, the piece is unloaded in the back side of the table
  2. Specifications
    1. Indicative production: 60 seconds per piece
    2. Maximum ribbon dimension: 45 mm
    3. Working table: 3000 mm x 4000 mm
    4. Sewing head: Pegasus EXT3216 modified by Rimac in order to improve the sewing of heavy materials
    5. Power supply: 380 V, 50 Hz
    6. Power consumption: 3400 W, 5 kW
    7. Tape dimension: maximum 45 mm – minimum 30 mm
    8. Needle distance: 2 mm (both needles on the tape) or 5 mm (one needle in tape and one on the quilt)
    9. Quilt dimension: minimum 1 x 1 meter, maximum 2.6 x 2.6 meter standard (different measure to be valued)
    10. Quilt material: the most common materials can be used, but we need to verify the tape, fabric, and thickness specially in case of microfiber fabrics. Better to have the material closed on the four sides with overlock or ultrasonic, as the internal fiber has not to go out from fabric
    11. Possibility to adjust the round corner radius through the mechanical regulator of rotation arm (minimum dimension of radio depends on the type of tape used)
    12. Compressed air: 6 bar, about 6/8 liters per piece
    13. System controlled by PLC with control of speed of rotation, sewing head, conveyor belts, rotating arm
    14. Indicative production: about 50/60 seconds for a piece of 1.5 x 2.5 meters (depending on the type of material, type of tape, stitch length, etc.)
  3. Included Equipment
    1. Pegasus chainstitch special sewing head with 1 or 2 needles prepared by Rimac for binding
    2. Automatic system (series BA2000) for the insertion and cut of binding tape
    3. Quilt automatic rotation system with motorized arm
    4. Cuttings discharge with special vacuum cleaner
    5. 1 binding group for a tape measure on request
    6. English manual
    7. CE safety certificate
    8. 6 labor days for travel and installation of technician
  4. R242 Label Dispenser
    1. Label dispenser to be inserted in R242, with loading from roll with automatic cutting on signal reading
    2. Model to be chosen between two possible solutions at the moment of order
    3. Flat bed solution characteristics: label loading from roll with automatic cutting on signal reading; label width: from 30 mm to 60 mm standard (different measure to be valued); label length: from 40 mm to 80 mm
    4. Fold label solution characteristics: label loading from roll with automatic cutting on signal reading; label width: from 30 mm to 60 mm standard (different measure to be valued); label length (just folded): from 40 mm to 60 mm standard (different measure to be valued)
    5. It is possible to apply at least 2 label dispensers on one machine
  5. Optional Features
    1. R242 optional hot heating: hot folding system for very soft and microfiber tape. This system allows to iron the tape during the last folding cycle during superposition, so that also soft and microfiber tape can get a good final superposition result
    2. R242 optional tape feeder: option feeder to control the tension and speed of ribbon (suggested for particular tape which needs to be feeded for example very soft and microfiber tape)
  6. Exclusions
    1. Further days training requested by customer (to be invoiced)
    2. Transport and insurance of the machine
    3. Further binding groups for different tapes
    4. Everything else not shown in this offer