Company founded 1975 US-based machinery business experienced in worldwide sales.

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Rebond Foam Production Line, 10m3 Stirring Capacity, 3 Blocks per Hour, 18.5kW

Description

  1. Rebond Foam Production Line
    1. This machine mainly mixes crushed foam and glue to pressurize, then it is compounded by steaming or by natural drying.
    2. The product is widely used in exercise equipment and sports pads, furniture industry, shoes industry, mattress/cushion/pad industry, upholstery industry, etc.
  2. Specifications
    1. Stirring capacity: 10 m³
    2. Stirring speed: 40 r/min
    3. Foaming size (L x Ø): 2000 mm x (1200~2000) mm
    4. Production capacity: 3 blocks per hour
    5. Motor power: 18.5 kW
    6. Machine weight: 25 ton
    7. Machine external size (L x W x H): 4000 mm x 4000 mm x 9000 mm
    8. Inventory number: E-6673
  3. New Foam Shredder
    1. Model: 205
    2. Dimensions: 1.19 m x 0.76 m x 1.38 m (46 in x 30 in x 54)
    3. Net weight: 500 kg (1000 lbs)
    4. Max capacity: 125 kg/hour (250 lbs/hour)
    5. Shred size from 3 to 50 mm (1/8 to 2)
    6. Screen sizes available: 15 mm, 20 mm, 25 mm (three screens included)
    7. For the 15 mm screen the foam particle range is from 8 to 20 mm
    8. For the 20 mm screen the foam particle range is from 15 to 25 mm
    9. For the 25 mm screen the foam particle range is from 20 to 32 mm
    10. For the 40 mm screen the foam particle range is from 50 mm (not included)
    11. Power: 18.5 kW (25 hp) including starter
    12. 220 volts
    13. With proper OSHA stickers
    14. Inventory number: E-9567
  4. Foam Re-bonding Machine and Crushing Machine
    1. Foam re-bonding machine (with steam)
    2. Model: 10B
    3. Stirring capacity: 10 cubic meters
    4. Whipping turning speed: 40 revolutions per minute
    5. Max work pressure of oil jar: 12,000 kg
    6. Total power: 16.7 kW
    7. Machine weight: 4300 kg
    8. Machine external size: L6000 x W3850 x H5300 mm (20 ft x 151 in x 208 in high)
    9. Automatic mold size: L2050 x W1550 x H1800 mm (81 in x 61 in x 72)
    10. Spare parts: 1 set of maintenance tools
    11. Guarantee: CE certificate, one year
    12. Foam grinder (with air blower)
    13. Production speed: 50 to 300 kg/hour
    14. Minimum size of granules: 3 to 20 mm
    15. Total power: 27.5 kW
    16. Machine weight: 1000 kg
    17. Mesh size included: 8 mm, 18 mm, 30 mm
    18. Air blower: 1 piece, 5 kW
    19. Machine external size: L2930 x W1100 x H1070 mm (115 in x 44 in x 44)
    20. Spare parts: 1 set of maintenance tools
    21. Guarantee: CE certificate, maintain for one year
    22. Inventory number: E-6666
  5. New Foam Shredder
    1. Model: 205
    2. Dimensions: 1.19 m x 0.76 m x 1.38 m (46 in x 30 in x 54)
    3. Net weight: 500 kg (1000 lbs)
    4. Max capacity: 125 kg/hour (250 lbs/hour)
    5. Shred size from 3 to 50 mm (1/8 to 2)
    6. Screen sizes available: 15 mm, 20 mm, 25 mm (three screens included)
    7. For the 15 mm screen the foam particle range is from 8 to 20 mm
    8. For the 20 mm screen the foam particle range is from 15 to 25 mm
    9. For the 25 mm screen the foam particle range is from 20 to 32 mm
    10. For the 40 mm screen the foam particle range is from 50 mm (not included)
    11. Power: 18.5 kW (25 hp) including starter
    12. 220 volts
    13. With proper OSHA stickers
    14. Reference number: E-9553
  6. Foam Re-bonding Machine
    1. Foam after shredding is blown into mixing drum of foam re-bonding machine after mixing with adhesive, the mixture is dropped down into a standard size mold L2 m x W1.55 m x H1.2 m where it goes under hydraulic pressure to shape bonded foam.
    2. Automatic re-bonding machine with a steam can produce foam 5 times as fast as one without steam.
    3. Model: 10A
    4. Stirring cubage: 10 m³
    5. Turning speed: 40 r/min
    6. Utmost work pressure of oil jar: 12,000 kg
    7. Molding tanks: L2050 x W1550 x H1000 mm (2 parts)
    8. Total power: 13 kW
    9. Machine weight: 4000 kgs
    10. Machine external size: L6000 x W3500 x H5200 mm
    11. The chemical which for making re-bond foam is a mixture of PPG, TDI and MC.
    12. The mix proportion of these materials is PPG:TDI:MC = 100:25:87.
    13. Step 1: Heat PPG to 170 °C.
    14. Step 2: After PPG cool down to 90 °C, adding TDI, and mix well.
    15. Step 3: After the PPG and TDI mixture cool down to 40 °C, adding MC, and mix well again.
    16. Now the chemical is finished. 15~17 kg this chemical can be used for 100 kg foam.
    17. The above data is only for reference, all the parameters are subject to actual production.