NovaStar, SP-4, High Speed Aluminum Nespresso Filling Sealing Machine, 4 Lanes, 8500 to 9600 Cups Per Hour (New)

Description

  1. Overview
    1. High speed aluminum Nespresso filling sealing machine
    2. Can be used for both aluminum capsule and plastic Nespresso capsule
    3. Photoelectric detection of the location of cup storage; if cup storage is not enough, machine will alarm to feed capsules, and the machine will automatically stop without capsules
    4. Sensor detects each lane’s capsules; if one mould is without capsules, that part mould will not fill coffee, and the capsule will be rejected automatically; other three lanes with capsules will work normally
    5. Coffee servo screw filling; filling volume can be adjusted on a touch screen; no cup no filling; lack of coffee in hopper triggers vacuum feeder to automatically open and feed coffee into the hopper
    6. Liquid filling system (additional) for filling different flavors into coffee
    7. Automatically cleans the edge of K-cup (vacuum clean)
    8. Automatic vacuum suck lids; no cup no lids suck; lids suck fault causes machine to automatically stop
    9. Auto lids sealing with Omron temperature controller to adjust temperature
    10. Automatic mechanical grasp of the cup to the conveyor belt; substandard coffee cup does not grasp and falls into the collection waste bucket
  2. Main Working Process
    1. Special loading lanes for capsules
    2. Automatic drop of empty aluminum Nespresso capsule to machine
    3. Automatic detection of whether Nespresso capsule is well loaded on the machine by sensor
    4. Servo motor to fill coffee while vibrating; weight around 5 to 20 grams (adjustable)
    5. Automatic cleaning of the Nespresso capsule’s edge (vacuum clean)
    6. Automatic suck foil lids
    7. Automatic detection of whether the foil lids are ready by sensor
    8. Automatic seal lids
    9. Automatic mechanical grasp of the finished product to conveyor (connected to the conveyor)
  3. Technical Parameters – Model #1
    1. Speed: 8,500 to 9,600 cups per hour
    2. Working station: 4 lanes
    3. Filling range: 0 to 20 grams
    4. Filling accuracy: ± 1.5%
    5. Voltage: three-phase, 220V-240V, 60Hz, 7kW
    6. Air pressure / gas consumption: ≥ 0.8 MPa / 0.1 m²
    7. Working temperature: 5 to 35°C
    8. Relative humidity: ≤85%
    9. Machine size (LxWxH): 5000mm x 1000mm x 2600mm
  4. Technical Parameters – Model #2
    1. Speed: 4,000 to 4,800 cups per hour
    2. Working station: 2 lanes
    3. Filling range: 0 to 20 grams
    4. Filling accuracy: ± 1.5%
    5. Voltage: three-phase, 220V-240V, 60Hz, 7kW
    6. Air pressure / gas consumption: ≥ 0.8 MPa / 0.1 m²
    7. Working temperature: 5 to 35°C
    8. Relative humidity: ≤85%
    9. Machine size (LxWxH): 5000mm x 900mm x 2600mm
  5. Configuration List
    1. PLC Omron
    2. Motion control module Omron
    3. Extended module Omron
    4. Transducer Omron
    5. Switching power Omron
    6. Temperature controller (8) Omron
    7. Solid-state relay (8) Omron
    8. Touch screen Omron
    9. Encoder Omron
    10. Switching power Omron
    11. Transducer Omron
    12. Servo drivers (7) Omron
    13. Servo motor (7) Omron
    14. Proximity transducer (8) Omron
    15. Photoelectric sensor (12) Omron
    16. Motor reducer Liming
    17. Breaker Schneider
    18. Breaker (2) Schneider
    19. Breaker (5) Schneider
    20. Breaker Schneider
    21. Midget relay (12) Idec
    22. Signal light Patlite
    23. Load switch / operating handles Eaton
    24. Emergency stop switch (2) Eaton
    25. Button switch (2) Eaton
    26. Button switch (2) Eaton
    27. Button switch (2) Eaton
    28. Solenoid valve (18) SMC
    29. Vacuum generator (4) SMC
    30. Vacuum sucking disc (2) SMC
    31. Filter reducing valve SMC
    32. Cylinder (3) SMC
    33. Rodless cylinder (2) Parker
  6. Machine Working Process
    1. Conveyor for transporting empty Nespresso capsule
    2. Drop capsule into machine
    3. Nitrogen flush
    4. Filling coffee
    5. Lids holder
    6. Lids sealing
    7. Finished capsule pick up to conveyor
    8. Finished Nespresso capsules