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Cannon Viking, Maxfoam Omega 800, 2006, High Pressure Slabstock PU Foaming Line, 1.45m - 2.40m Foaming Width, 180-390 kg/min Output

Cannon Viking, Maxfoam Omega 800, 2006, High Pressure Slabstock PU Foaming Line, 1.45m - 2.40m Foaming Width, 180-390 kg/min Output Sold

Description

  1. Overview
    1. Year: 2006
    2. Status: Currently running, available end of 2019
    3. High pressure slabstock PU foaming line in good working condition
    4. Currently being used for ether/trough foam production
    5. Designed for later upgrading to ester/laydown foam production
    6. Will require four to five 40 foot containers to load
    7. Tanks not included
    8. Block cutter not included
  2. Main Specifications
    1. Continuous foaming line (oven) length: 26.5 m
    2. Foaming height: 0.7 m - 1.30 m
    3. Foaming width: 1.45 m - 2.40 m
    4. Foaming density: 14 - 80 kg/m3
    5. Foaming speed: 2.00 - 7.80 m/min
    6. Bottom conveyor length: 23 m including 3.7 m after oven
    7. Height of steel sidewalls: 1.42 m
    8. Steel sidewall width automatic adjustment: 1.50 m - 2.50 m
    9. Conveyor belt speed: 2.00 - 7.80 m/min
    10. Mixing head power: 37 kW
    11. Total power: 250 kW
    12. Total output: 180-390 kg/min
    13. Machine external size: L34000 x W5500 x H4300 mm
    14. Number of fall plates: 6
    15. Mixing inner equipment and outer body renewed (less than 1 year old)
    16. 21 inlets in manifold
    17. 4 inlets for nucleating air, TDI and water
    18. Max total output: 180-390 kg/min
  3. Machine Parts Specifications
    1. Mixing frame and foaming controlling platform: L5.00 m x W5.50 m x H4.30 m
    2. Declining board (fallplate): L7.20 m x W1.50 m - 2.50 m
    3. Side links: L13.00 m x W1.20 m x H0.80 m
    4. Machine frame: L26.5 m x W5.5 m x H3.10 m
    5. Inner conveyor line: L23.00 m x W2.50 m x H0.80 m
  4. Material Pouring Section
    1. Trough: 5 foaming trough W1500/1700/1900/2100/2400 mm
    2. Laydown: left-right direction moving, 2 pouring heads connected to mixing head with flexible pipes
  5. Rectangular Section Equipment
    1. Rectangular section (RS) equipment for improved block shape
    2. 2 AC electrical induction motors for RS system
  6. Control System
    1. Omega 3 software program / Omega computer (extra 1 spare backup computer)
    2. Ability to save countless formulations, providing great repeatability
    3. Ability to see all production records and consumptions
    4. Foaming protect function (material lack warning and stop device)
    5. Fall plate height controlled by PLC
    6. Easy to adjust conveyor speed, mixer rpm, formulations during foaming
    7. Ability to save limits on individual pump outputs
    8. Ability to save login accounts for individual users
  7. Additional Equipment
    1. Maxfoam conveyor unit with adjustable steel variable width sidewalls, electric controlled
    2. Bottom and side paper automatic feed and rewind equipment with pressure control
    3. Bottom paper and PE film cutting equipments with 4 electrical motors
    4. Top PE film feeding and line flattening application (L500 mm x W1450-2400 mm) with electric control
    5. Ventilation/fume extraction equipment consisting of 3 extraction fan units
    6. Mixer speed: 6000 rpm (maximum)
    7. Mixer lubrication motor and equipments
  8. Motor Types
    1. Line motors:
      1. Mixer motor: 40 kW, Leroy Somer, quantity 1
      2. Trough motor: 0.6 kW, Marelli, quantity 1
      3. Sidewall motor: 1.5 kW, Yilmaz, quantity 1
      4. Bottom paper cutter motor: 0.75 kW, Watt, quantity 2
      5. Bottom PE cutter motor: 0.25 kW, Gamak, quantity 2
      6. Bottom cuted paper rewind motor: 0.25 kW, Abana Motorsan, quantity 2
      7. Conveyor motor: 3 kW, Leroy Somer, quantity 2
    2. Pump motors:
      1. Conventional poliol motor: 30 kW, Leroy Somer, quantity 1
      2. Low solid poliol motor (10%): 30 kW, Leroy Somer, quantity 1
      3. High solid poliol motor: 30 kW, Leroy Somer, quantity 1
      4. Calcite motor: 15 kW, Leroy Somer, quantity 1
      5. Viskoelastic/HR polyol motor: 30 kW, Leroy Somer, quantity 1
      6. TDI motor: 37 kW, F.A.G., quantity 1
      7. Water motor: 0.57 kW, N/A, quantity 1
      8. Silicone conventional motor: 0.75 kW, N/A, quantity 1
      9. HR silicone motor: 0.75 kW, N/A, quantity 1
      10. Tin motor: 0.37 kW, N/A, quantity 1
      11. HR tin motor: 0.37 kW, N/A, quantity 1
      12. Amine motor: 0.37 kW, N/A, quantity 1
      13. Amine (DEOA) motor: 0.57 kW, N/A, quantity 1
      14. FR motor: 3 kW, N/A, quantity 1
      15. MCL2 motor: 5.5 kW, Leroy Somer, quantity 1
      16. Colour 1: 0.37 kW, N/A, quantity 1
      17. Colour 2: 0.37 kW, N/A, quantity 1
      18. Colour 3: 0.75 kW, N/A, quantity 1
      19. Colour 4: 0.75 kW, N/A, quantity 1
      20. Colour mixer: 0.25 kW, N/A, quantity 4
  9. Inverter Types
    1. FR-F740-00930-EC: 45 kW, Mitsubishi, quantity 2
    2. FR-E520S-0.75K-EC: 0.75 kW, Mitsubishi, quantity 2
    3. FR-E720S-030SC: 0.4 kW, Mitsubishi, quantity 2
    4. FR-E520S-1.5K-EC: 1.5 kW, Mitsubishi, quantity 2
    5. FR-E520S-4K-EC: 4 kW, Mitsubishi, quantity 2
    6. FR-E520S-1.5K-EC: 1.5 kW, Mitsubishi, quantity 1
    7. FR-E540-3.7K-EC: 3.7 kW, Mitsubishi, quantity 1
    8. FR-520S-0.75K-EC: 0.75 kW, Mitsubishi, quantity 1
    9. FR-F740-00620-EC: 30 kW, Mitsubishi, quantity 2
    10. FR-E540-5.5K-EC: 5.5 kW, Mitsubishi, quantity 2
    11. FR-F740-00620-EC: 30 kW, Mitsubishi, quantity 3