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Santoni, SM8 Top1, 2001, Complete Circular Weaving Plant, 36 Single Jersey Electronic Circular Machines, 13 to 16 inch Diameters, Gauge 16 and 28

Santoni, SM8 Top1, 2001, Complete Circular Weaving Plant, 36 Single Jersey Electronic Circular Machines, 13 to 16 inch Diameters, Gauge 16 and 28

Description

  1. Overview
    1. Santoni SM8 Top1 complete circular weaving plant with 36 single jersey electronic circular machines with dyeing and sewing, year 2001.
    2. Machines labelled 2001 but never used.
  2. Weaving Department
    1. Santoni model SM8 Top1 complete circular weaving plant.
    2. 36 single jersey electronic circular machines.
    3. 8 feeders with 1 selection pint per feed.
    4. 8 stripping yarn fingers.
    5. Actuator selection per feed at 16 livers.
    6. 15 machines diameter 13 inches, gauge 28.
    7. 9 machines diameter 14 inches, gauge 28.
    8. 6 machines diameter 15 inches, gauge 28.
    9. 2 machines diameter 16 inches, gauge 28.
    10. 1 machine diameter 14 inches, gauge 16.
    11. 2 machines diameter 15 inches, gauge 16.
    12. 1 machine diameter 16 inches, gauge 16.
    13. Voltage 380/50/3.
    14. Each machine complete with: 8 feeders for covered elastomer, 4 feeders for elastomer yarn, 8 feeders for yarn managed by PLC, trappers for bare and covered elastic yarns on 2nd and 4th feed, kit for 8 feeding drawing.
  3. Storage and Kitchen Color Department
    1. Complete automatic system for the dissolution and transfer of the power dyestuff to the dyeing machines.
    2. The dyes are put inside one of the tanks and the system provides for their dissolution in the right time with the right temperature.
    3. The dye is transferred directly to the dyeing machines.
    4. At the end of each cycle the system provides to clean the dissolution tanks and the distribution line.
    5. The software can be interfaced with external systems to manage the complete process for the full automation of the system.
    6. A rotary store allows the storage of the products and powdered dyes.
    7. A weighing carriage, sliding on rails in front of the warehouse, is required with remote control for the recall of the steps to collect and weigh the products.
  4. Dyeing Department
    1. 1 Flainox dyeing, washing and centrifugation machine for garments, hosiery and seamless.
    2. Single tank capacity 90 kilograms.
    3. Drum speed adjustable by inverter.
    4. Complete with control panel with PLC for dyeing cycles programming.
    5. Additional tanks for dyes and auxiliaries.
    6. 1 Flainox dyeing, washing and centrifugation machine for garments, hosiery and seamless.
    7. Single tank capacity 180 kilograms.
    8. Drum speed adjustable by inverter.
    9. Complete with control panel with PLC for dyeing cycles programming.
    10. Additional tanks for dyes and auxiliaries.
  5. Dryers Department
    1. 3 drying machines for no stop working cycles.
    2. Can dry any kind of product in any kind of fiber or fabrics through steam injection or adding additives and fabric softeners.
    3. Power: 2.8 kW.
    4. Steam consumption: 80 kilograms/hour.
    5. Air compress consumption: 1 NL/min.
    6. 1 high speed dryer machine, capacity: 25 kilograms.
  6. Sewing Department
    1. 3 sewing machines for fabrics (strip or overlapping) for underwear with reverse arm.
    2. 4 needles 5.2 mm, 6 wires.
    3. Chainstitch with upper and lower cover.
    4. Horizontal edge trimmer knife.
    5. 2 sewing machines for hanging elastic narrows with needles 3 end with CFK30N device for insertion and cut of elastic narrows and un-winder device CF TFU-3.
    6. 8 sewing machines for finishing with extra small arm.
    7. 3 needles 6.4 mm.
    8. 9 automatic sewing machines to attach the narrow with needle 3 end with CFK30N device for insertion and cut of elastic narrows and un-winder device CF TFU-3.
    9. 12 computerized sewing machines for the assembly seams 1 needle 3 ends complete with device for the automatic return of the chain.
    10. External electronic control console with 9 sewing programs.
    11. 4 computerized sewing machines for the assembly seams 2 needles 4 ends complete with device for the automatic return of the chain.
    12. External electronic control console with 9 sewing programs.
    13. 2 sewing machines for the application of the open-collar.
    14. Composed with machine 3 needles 6.4 mm distance.
    15. 1 manual collarette cutting machine.
    16. Collarette cutting’s single strip.
    17. Pressure on brush knife sharpening steel.
    18. Rewinding tension adjustment.
    19. Strip width up to 180 mm.
    20. Tubular diameter from 300 to 1100 mm.
    21. 80 plastic trolleys with wheels.
    22. 40 lamps, 40 chairs.
    23. 6 tables with wheels 2000 x 1000 mm.
    24. 2 tables 2000 x 1000 mm as above.
    25. Needles, scissors, accessories and spare parts.
  7. Drafting and Fixing Department
    1. 3 machines to iron and to fix underwear.
  8. Automatic Packaging Department
    1. 1 automatic box packing Tinarelli machine.
    2. Variation of the speed.
    3. Package size change.
    4. Possibility to pack special sizes.
    5. Application of the barcode label.
  9. Service Department
    1. Power station for the production of dry steam.
    2. Composed by: 2 power boilers with thermal power of 2,260 kilowatts in total / 1,130 kilowatts each.
    3. Pressure 8.2 bars.
    4. With burners “Baltur” gas supply.
    5. Complete with water treatment system with activated carbon filtering and water softeners system with resins at ion exchange.
    6. Compressed air distribution system for circular knitting machines.
    7. With the capacity till 96 machines (36 installed now).
    8. Complete with: piping air intake distributions, 3 suction fans, 3 suction feeders machines devices, 3 control panels.
    9. Air conditioning system developed to maintain the temperature at 24/26 degree C with 60/65% of humidity in the weaving rooms for space enough for 96 machines.