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Obem, BSM32, 2003, Complete Cone Dyeing Plant, 197 Horizontal Tubes, 25400 kg/24h Capacity

Obem, BSM32, 2003, Complete Cone Dyeing Plant, 197 Horizontal Tubes, 25400 kg/24h Capacity

Description

  1. Overview
    1. Obem horizontal dyeing system, model BSM32, year 2003.
    2. Plant consists of 16 dyeing units for a total of 197 horizontal dyeing tubes.
    3. 16 Arcotronic 737 XL headstocks and control panel with programmer.
    4. Each dyeing unit is equipped with individual external color sampler.
    5. Preheated preparation pot.
    6. 1 color tank for recirculation.
    7. 2 tanks with agitator for chemical products.
  2. Specifications
    1. Internal horizontal tube diameter: 273 mm.
    2. Diameter of the barrels: 30 mm.
    3. Maximum package diameter: 240 mm.
    4. Suitable for 4 degree 20' standard cones, 170 mm long (6 inches), 59 base internal diameter, 33 mm top internal diameter.
    5. Suitable for 4 degree 20' Biko type dyeing bobbin, 170 mm long (6 inches), 59 base internal diameter, 33 mm top internal diameter.
    6. 100 spare barrels for diameter increase to 50 mm to process compressible type one-way use dyeing bobbins or the Biko type dyeing bobbin with top internal diameter 54 mm.
    7. Each barrel can hold 10 6-inch 4 degree 20' cones with spacers or 12 6-inch Biko bobbins with interpenetration.
    8. Wool and wool blends production: average package weight 2.15 kilograms.
    9. Overall capacity of about 25.400 kilograms in 24 hours.
    10. Bath ratio: 1.3 / 1.5.
  3. Dyeing Units Configuration
    1. 1 API / O / 2 / 273 – with 2 horizontal dyeing tubes, year 2003.
    2. 1 API / O / 3 / 273 – with 3 horizontal dyeing tubes, year 2003.
    3. 1 API / O / 5 / 273 – with 5 horizontal dyeing tubes, year 2003.
    4. 1 API / O / 10 / 273 – with 10 horizontal dyeing tubes, year 2003 (possibility to work in parallel 5 + 10 horizontal dyeing tubes).
    5. Each unit is equipped with individual switchboard and control panel.
    6. 1 API / O / 5 / 273 – with 5 horizontal dyeing tubes, year 2003.
    7. 1 API / O / 10 / 273 – with 10 horizontal dyeing tubes, year 2003 (possibility to work in parallel 5 + 10 horizontal dyeing tubes).
    8. Each unit is equipped with individual switchboard and control panel.
    9. 6 API / O / 20 / 273 – with 20 horizontal dyeing tubes, year 2003.
    10. 2 out of these 6 units are equipped with adapters and valves to eventually work with 10 or 15 horizontal dyeing tubes only.
    11. All these units grant the possibility to work in parallel with the following solutions: 20 + 20 + 10 horizontal dyeing tubes, 20 + 20 + 15 horizontal dyeing tubes, 20 + 20 + 20 horizontal dyeing tubes.
    12. Each unit is equipped with individual switchboard and control panel.
    13. 1 API / O 2 / 273 – with 2 horizontal dyeing tubes, year 2007.
    14. 1 API / O / 20 / 273 – with 20 horizontal dyeing tubes, year 2010.
    15. 1 API / O / 10 / 273 – with 10 horizontal dyeing tubes, year 2010.
    16. 1 API / O / 10 / 273 – with 10 horizontal dyeing tubes, year 2010 (possibility to work in parallel 10 + 10 horizontal dyeing tubes).
    17. Each unit is equipped with individual switchboard and control panel.
    18. 4 hydropneumatic lungs for the exclusion up to 4 horizontal dyeing tubes.
  4. Loading and Storage
    1. Loading station and package compression to load simultaneously.
    2. Dyeing barrels’ reserve positioned in front of the horizontal dyeing tubes.
    3. Storage capacity of up to 570 barrels.
    4. 1 Obem fully automatic shuttle, year 2003, set for the following operations: pick-up of the full barrels from the loading station and transfer to storage; pick-up of the full barrels from the storage and loading of the horizontal dyeing tubes; extraction of the full dyed barrels from the horizontal dyeing tubes and transfer to storage.
    5. Manual unloading of the dyed packages.
  5. Centrifuge
    1. 1 Obem revolving centrifuge, year 2003.
    2. With automated loading of 12 barrels: 10 in operation plus 2 reserve ones for loading/unloading purposes.
  6. Dryers
    1. 1 Obem air dryer, year 2003, maximum capacity 20 barrels, suitable for dyeing of all kinds of fibers, cycle duration 80 minutes.
    2. 2 Obem dryers equipped with Stalam radiofrequency unit, year 2003, maximum capacity 20 barrels, absorption 75 kilowatts each, equipped with fire detection system and automatic extinguisher, suitable for drying wool fibers, cotton blends and light colors, cycle duration 40 minutes.