Company founded 1975 US-based machinery business experienced in worldwide sales.

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Windmoller & Holscher, Lamiprint, 1993, Acryl Foam Lamination Line & Stork Vinyl Production Line, 550mm and 1200mm Width

Windmoller & Holscher, Lamiprint, 1993, Acryl Foam Lamination Line & Stork Vinyl Production Line, 550mm and 1200mm Width

Description

  1. Overview
    1. Line for production of paper wall coverings laminated with station coat with acryl foam – Lamiprint
    2. Line also has one station for printing/acryl coating and airknife to cover paper with water-resistant plant
    3. Line was operating with the 5 color Holweg printer dedicated for paper wallcovers
    4. Stork vinyl production line
    5. Stork
    6. Made: Stork Holland
    7. Type: PD IV/1200
    8. Year: 1985
    9. Modernization done by Stork: July 2010 (after modernization meets PD V standards)
  2. Lamination Unit
    1. Windmoller + Holscher Langerich
    2. Type: Lamiprint
    3. Year: 1993
  3. Roll Collection and Packaging
    1. Type: BP 700 Hugo Beck, year: 1991
    2. Type: SL 712/25 Hugo Beck, year: 1991
    3. Unit to pack rolls into the box, type: Kartomat-600, year: 1992
  4. Technological Parameters
    1. Output: ca 300 rolls/hour
    2. Operating width: 550 mm
    3. Annually: 1.8 mln rolls/year
  5. Technical Process
    1. Line dedicated for the lamination of the two layers of paper (glue lamination)
    2. Additional possible processes are: embossing in synchronization printed pattern, packaging into the card boxes and confection
  6. Additional Machines
    1. 2 pieces Frastan winding machine (rewinder)
    2. 1 piece double width winding machine (rewinder)
    3. 1 piece Renzmann production double cell washing machine for screens
    4. 1 piece Renzmann production washing machine for barrels
    5. 3 pieces plastisols horshoe mixer
  7. Plastisol Tanks
    1. 1200 kilograms – 15 pieces
    2. 200 kilograms – 20 pieces (around)
  8. After Burner Installation of Noxious Vapors
    1. Pflock & Meckeler
    2. Type: VI-13.0
    3. Year: 2001
    4. Size: 28 x 5 x 5 (m)
    5. Capacity of exhausted air maximum 15000 m³/h
  9. Process Stork Data
    1. One head machine
    2. Six printing stations
    3. Capacity: ok. 500 rolls/h (2 mln per year)
    4. Maximum width of printing: 1200 mm
    5. Width of winding: 1250 mm
    6. Mechanical speed: 5 to 100 m/min
    7. Working speed: 40 to 70 m/min
    8. Heating: gas burners
    9. Length: 65,000 mm
    10. Length of blowing oven: 30,000 mm
    11. Sensor system of gas leakage
  10. Modernization 2010 (Done by Stork) to Achieve Automatic Register System
    1. Introducing of automatic register – achieved accuracy +/0.15 mm
    2. New DC servo (actuator) for conditioning station
    3. New DC servo (actuator) for rotogravure printing station
    4. New up to date software to control the line
  11. Additional Data
    1. On the first station there is rotogravure cylinder although we haven’t used it
    2. Initially there used to be embossing cylinder too but was removed and we got rid of it
    3. All dryers and conditioning are heated by gas burners
    4. Machine has a heat recovery and we heat up a whole building during winter using recovered heat
    5. After burner vapor burning system (ecological solution)