Toyota, JA2S-340TP-ET-T710, 2004, Airjet Loom, 3400mm, 2 Color, Staubli 1761 D Cam Shedding

Description

  1. Overview
    1. Brand: Toyota
    2. Model: JA2S-340TP-ET-T710
    3. Machine type: Airjet looms
    4. Year: 2004
    5. Fabric to be woven: Spun fabric
  2. Framing
    1. Frame structure: Computer analyzed optimum frame structure
    2. Side frame: One piece box type rigid side frame
    3. Breast beam: New type rigid breast beam
    4. Cross rail: New type cross rail connection with middle frame
    5. Nominal reed space: 3400 mm
  3. Driving Part
    1. Main motor: Super high torque start-up main motor
    2. Capacity of main motor and brake: 4.0 kilowatts (700 Nm brake)
    3. Solenoid-brake stoppage: Automatic compensation for fixed-position stops
    4. Inverter: Individual inverter for each loom
  4. Beating Motion
    1. Beating motion: Two side crank drive with oil bath
    2. Type of beating motion: Multi-link beating for long weft insertion type
  5. Let-Off Motion
    1. Let-off motion: Electronic let-off motion (by digital AC servo motor)
    2. Stop mark prevention system: Standard
    3. Selectable main motor start-up method (delta or star starting, delta on timing): With (standard)
    4. Fell forward device: Standard
    5. Selectable machine stop/start angle system: Standard
    6. Automatic let-off adjustment (correction for weft or warp stop, time function): Standard
    7. One short weft insertion device: Standard
    8. Weaving start mode: Standard
    9. Type of let-off motion: Single beam system
    10. Yarn beam and bearing arrangement: Supplied by Toyota original
    11. Easing motion: Positive easing motion for high speed and heavy fabric
  6. Take-Up Motion
    1. Cloth wind up system: On-loom wind up system
    2. L.H. weft cutter: Electronic type
  7. Shedding Motion
    1. Type of positive cam: Staubli 1761 D (high speed type) with automatic levelling device
    2. Maximum number of heald frames: 7 frames
  8. Weft Insertion
    1. Solenoid pin: New high speed type
    2. One-warp release function for easy operation: Standard
    3. Computer analyzed high-propulsion main nozzle: Standard
    4. New compact type super quick response main nozzle valve for lower energy consumption: Standard
    5. Treatment of main nozzles pipe: With additional super hard treatment
    6. Type of sub-nozzle: Toyota original taper type for stable weft insertion with less air
    7. New compact type super quick response sub nozzle valve for lower energy consumption: Standard
    8. Direct connected sub nozzle tank for efficient air flow: Standard
    9. 60 mm short sub nozzle pitch for stable weft insertion with low air pressure: Standard
    10. Automatic pick controller: New ATC (with real-time operation mode)
    11. Weft cheese stand: For 2-package / I-color
    12. Weft bobbin attachment: 5 degree 57 feet (81 mm x 45 mm x 170 mm)
    13. Tandem nozzle: Standard
  9. Stop Motion
    1. Number of weft feeler: Double
    2. Electronic warp stop motion arrangement: Supplied by Toyota original
    3. Type of electronic warp stop motion: 6-lines contact bar type
  10. Selvedge Motion
    1. Type of selvedge: Left and right tuck-in selvedges with mechanical tuck-in device
    2. Waste box: Provided with waste boxes for tuck-in waste collection
  11. Main Control and Function Panel Features
    1. High performance 32-bit/133 MHz CPU main computer for super high speed operation: Standard
    2. Fiber-optic and Ethernet LEN communication network for super high speed operation: Standard
    3. New interactive touch-screen color function panel: Standard
    4. 2-languages function: Standard
    5. ICS (automatic initial condition setting) device: Standard
    6. IFC (intelligent filling controller): Standard
    7. Various function for factory management
    8. Weekly efficiency graph: Standard
    9. 24-hours operation graph: Standard
    10. Weaver’s monitor: Standard
    11. Cloth doffing log screen: Standard
    12. Warp out forecast: Standard
    13. Cloth doffing forecast: Standard
    14. Language of functional panel: Japanese + English
  12. Others
    1. Front cover for preventing damage for fabric and easy maintenance: With
    2. Signal lamp type: 4 colors LED type
  13. Other Options
    1. Blocks under side frames: With (for 1,000 mm flange)
    2. Type of take-up motion: Electronic (change gearless type)
    3. Press roller: Twin type with stretch rod for heavy and high density fabric
    4. Type of surface and press roller: Metal spray and felt type
    5. Types of temple-ring: 1 needle rows x 48 rings (super fine)
    6. Number of colors: 2 color at will device
    7. Balloon cover: With
    8. ABS: With (2 colors)
    9. Centre switch: With
    10. Fully automatic lubrication system: With
    11. Inverter: Slow motion by individual speed control (SC) inverter
    12. L.H. weft cutter: Electronic rotary-solenoid type
    13. Foot step for front and back side
    14. Toyota standard spreader bar with each loom
  14. Integral Parts and Accessories
    1. Size of yarn beam flange and barrel: 1,000 mm x 214 mm – quantity: 30
    2. Cloth roll type and arrangement: Supplied by Toyota – quantity: 30
    3. Healdframes: Grobetex: AL for fix – quantity: 144
    4. Type, size and eye position of heald wire: Rider-less C-type, 331 mm-L, center-eye, eye 5.5 x 1.2 duplex, Optifil/steel heddles – quantity: 288,000
    5. Droppers pin (165 x 11 x 0.3 mm, SUS, Japanese made / steel heddle) – quantity: 144,000
    6. Droppers pin (165 x 11 x 0.2 mm, SUS, Japanese made / steel heddle) – quantity: 144,000
    7. Cams per looms: 4 cams of 1/1 P.O with 12 looms and 5 cams of 4/1 AL-40 with 12 looms, 24 cams of 2/2 and 24 cams of 3/2 and 2/3 for selvedges formation
    8. Repeat gears: 12 with R-4 and 12 with R-5
    9. Disc cam spacer: 12 disc cam spacer
    10. Quantity: 24 sets