NovaStar, WP136, New, Wet Wipes Production Line, 120 bags/min, 12 Rolls Raw Materials, 2x 600L Stainless Steel Tanks (New)

Description

  1. Machine Overview
    1. Control system: Multi-axis motion controller
    2. Drive element: Servo motor
    3. Operate interface: LCD touch screen
    4. Packing style: End seal and reciprocating type
    5. Frequency division detection: Nonwoven, film, label detect respectively
    6. Auto splicing: Film automatic bonding, label automatic switching
    7. Flow control: 2.5 to 4 times, flow meter control, no liquid recovery
    8. Moisture type: 12 fluid pipes spray independently
    9. SS agitation tank: 2 sets, 600L stainless steel
    10. Liquid level control: Electronic detection, automatic
  2. Specifications
    1. Raw materials: Spunlaced nonwoven, thermobond nonwovens, etc.
    2. Raw material specification: Max W350mm, φ1400mm
    3. Axis QTY settings: 12 rolls raw materials, 12 electronic eyes detect online
    4. Diameter of ventilating shaft: 3"
    5. Suitable packing material: BOPP, PET/PE, PET/AL/PE, etc. heat-seal material
    6. Packing film specification: Max W420mm, φ350mm
    7. Axis QTY settings: 2 sets film, automatic bonding without stopping machine
    8. Diameter of ventilating shaft: 3"
    9. Suitable label: Transparent label and opaque label
    10. Label size: Max W100mm, φ400mm
    11. Axis QTY settings: 2 sets label, automatic switching without stopping (can be set as safety label)
    12. Diameter of ventilating shaft: 3"
    13. Folding type: Single extraction and interfold type
    14. Wet wipes size: L120-220mm, W90-115mm
    15. Open size: L120 to 220mm, W150 to 330mm
    16. Package size: L150 to 300mm, W80 to 120mm, H10 to 80mm
    17. Design speed: 120 bags/min and 250 cutting/min
    18. Production speed: 50 bags/min and 4000 pieces/min
    19. Machine floorspace: L16000mm, W2500mm, H2100mm
    20. Power: AC 380V 50/60Hz or as per customer
    21. Total electrical draw: 18KW
    22. Compressed air: 0.6-0.8Mpa, 250L/min
    23. Machine net weight: 10000kg
    24. Option equipment: Coding machine, metal detector
  3. Main Technical Parameters
    1. Unwinding Bracket
      1. Applicable materials: Spunlace non-wovens, thermobonds, biodegradable non-woven fabrics, wet strength paper, etc.
      2. Specification of nonwovens: Max W1000mm, φ1200mm
      3. Raw paper weight: 30 to 80g/㎡
      4. Cloth joint inspection
    2. Folding Plate
      1. Size of wet wipes: L120 to 225mm, W160 to 220mm
      2. Folding size: L120 to 225mm, W80 to 110mm
      3. Folding type: Z type
    3. Quantitative Humidification
      1. Moisture type: 12 sprayer quantity moisture by single sheet (KOBOLD flowmeter calculation)
      2. Moisture Qty set: Liquid screen set, frequency conversion PID
      3. Moisture scope: Moisture Qty 60-80%
    4. Cutter and Roller Cutter
      1. Cut length: 120 to 225mm
      2. Split type: Continuous roll cutting
      3. Material of cutter: SUS 440, it is need to grind after cut 80,000,000 sheets
    5. Stacking
      1. Stack Qty: 20-100mm
      2. Stack height: MAX 110mm
      3. Production speed: 400 times/min
      4. Counting method: Servo count
    6. WP100 Packing Machine
      1. Applicable packing materials: PET/PE, BOPP, PET/AL/PE and other hot sealable materials
      2. Film rolling specification: Max φ420mm, Max W450mm
      3. Roll film number: 2 axis roll film
      4. Applicable labels: Transparent labels and non-transparent labels, printed stickers, aluminum stickers need to be marked
      5. Labeling specification: Max W100mm, φ400mm
      6. Number of labeling axes: 2-axis double label
      7. Packing width: 80 to 125mm (adjustable)
      8. Product height: 10 to 110mm (adjustable)
      9. Labeling method: Vertical stickers, security stickers
      10. Bag making machine: Large adjustable bag making machine
      11. Temperature control: 0 to 399℃, PID control, ±1℃
      12. Speed control: 0 to 80 bags/min (the speed is controlled by servo)
      13. Mode of operation: LCD touch screen
      14. Hot pneumatic unit: 220cAC lengthways seal 1400W, end seal 1400W
      15. Reciprocating control: Servo motor 1 set
      16. End seal control: Servo motor 1 set
      17. End seal protect: Pressure overload, machine stop
      18. End seal and angle: Synchronization angle
      19. Supply film motor: Servo motor 1 set
      20. Feeding motor: Servo motor 1 set
      21. Hole and label: Servo motor (safety label stick meantime) 1 set
      22. Power requirements: AC 380V 60Hz or as per customer
      23. Total electrical draw: 10KW
      24. Gas requirement: 0.6 to 0.8Mpa, 0.1 m³/min
      25. End seal seat: Straight line end seal seat 1.5X7 (big package)
      26. Back seal: Thin mesh effective width 10mm
      27. Cross-cutting knife: Straight cutter
    7. Stainless Open Mixed Tank
      1. Volume: 600L, 2 sets
      2. Material: SS 304
      3. Mixed motor: 1HP, 380VAC, 60Hz, 1 set
      4. Supply liquid pump: 0.5HP, 220/380VAC, 60Hz, 1 set
      5. Cleaning liquid pump: 0.5HP, 220/380VAC, 60Hz, 1 set
      6. Liquid filter: 100 mesh double filter
      7. Liquid level detection: Electronic detection, automatic control of liquid level in liquid storage tank, alarm exceeding the upper and lower limit set value
      8. Flow Qty check: Flow meter control, max flow Qty scope 32L/min
  4. Other Parameters
    1. Equipment failure automatic shutdown and alarm
    2. Pneumatic components: Yadeke
    3. Key bearing: NSK/EZO/NTN
    4. Timing belt: Fulong / US Gates
    5. Machine size: L17500, W3200, H2100
    6. Power requirement: 3-phase 5-wire, communication AC380V±5%, 50Hz±2%, 20KW
    7. Gas requirement: 0.6 to 0.8Mpa, 0.3 m³/min
    8. Machine weight: 9 tons