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NovaStar, CP124, Laundry Soap Production Line, Capacity 1000-1500 kg/h (New)

NovaStar, CP124, Laundry Soap Production Line, Capacity 1000-1500 kg/h

Description

  1. Carburetion Workshop
    1. Mix kinds of oil together on the basis of the formula.
    2. Deposit and take out the unsaponifiables.
    3. One carburetion pool: mix kinds of oil together on the basis of the formula.
    4. Volume: 10 m³.
    5. Field work: storage tank for refine oil pump.
    6. Size: φ2000 x 2600, 8.2 m³.
    7. Feature: with coiler inside.
    8. Water pump, oil pump, caustic soda pump.
    9. Power: 1.5 kilowatts per set.
    10. Seamless tube: φ76 x 3.5, φ57 x 3.5, etc.
    11. Valve: φ65, φ40, etc.
    12. Flange, screw, elbow, gasket.
  2. Oil and Fat Saponification Workshop
    1. Oil and alkali do reactions in the saponification cauldrons.
    2. Good combination of four saponification cauldrons; water circulates from number 1 cauldron to number 4 cauldron, saving water, NaOH and NaCl at the most.
    3. Saponification cauldron: saponification between oil and NaOH, lasting about 40 to 60 hours.
    4. Sufficient reaction.
    5. Save water.
    6. Size: φ2800 x 3000, 20 m³.
    7. Auxiliary facilities: liquid caustic soda pool, 2 m³.
    8. Field work: high temperature and high pressure soap pump.
    9. Power: 5.5 kilowatts per set.
    10. Seamless tube: φ76 x 3.5, φ57 x 3.5, etc.
    11. Valve: φ76, φ48, etc.
    12. Flange, screw, elbow, gasket.
  3. Soap Vacuum Drying System
    1. To make soap materials flash dry and cool instantly.
    2. To control the fatty acid content from 50% to 80%.
    3. To improve the quality of soap materials.
    4. Ingredients mixture tank: put essence, pigment in the liquid soap; heating and mixing.
    5. Size: 1.8 m³, φ1200 x 1500.
    6. Feature: with pipe liner, heating and mixing.
    7. Power: 4 kilowatts per set.
    8. Heat exchanger: heat the liquid soap rapidly.
    9. Size: φ325 x 4000.
    10. Vacuum spray dryer: makes the soap flakes thinner and evener and cools them down more quickly to improve the quality of soap noodles.
    11. Adopt hard tooth surface gear reducer and the oil pump inside lubricates automatically and makes a long lifespan.
    12. Thickness of barrel is 14 mm; the inner wall is processed by vertical lathe to achieve the coaxiality and smooth surface.
    13. Shaft is made by a φ108 x 14 mm seamless tube.
    14. Nozzle (φ10 mm) in the shaft sprays soap materials and the three blades scrape them down and the soap materials dry out fast and uniform.
    15. Whole set of vacuum system can make soaps with fatty content from 55% to 80%.
    16. Type: XSD-1000.
    17. Capacity: 1000 to 1500 kilograms per hour.
    18. Barrel diameter: φ1200 mm.
    19. Mouth diameter: 10 mm.
    20. Speed: 13 r/min.
    21. Power: 3 kilowatts.
    22. Dimension: φ1600 x 4500 mm.
    23. Weight: 3200 kilograms.
    24. Fine separators: separate the soap powder from the water when vacuum drying.
    25. Barometric condenser: condense water from the soap.
    26. Eliminator: draw off water.
    27. Pelletizer: used to press the vacuum-dried soap materials into soap noodles; long double screws turn inward to drive soap materials to extrude soap noodles through pore plates.
    28. Type: XSN-1000.
    29. Capacity: 1000 to 1500 kilograms per hour.
    30. Screw diameter: φ230 mm x 2.
    31. Power: 15 kilowatts.
    32. Dimension: 3100 x 1200 x 1550 mm.
    33. Weight: 3000 kilograms.
    34. Stage vacuum pump: keep the vacuum system in vacuum state.
    35. Power: 15 kilowatts.
    36. Butter tank of vacuum pump: protect the vacuum pump from steam water.
    37. Size: φ600 x 1200.
    38. Soap pump: special construction, draw liquid soap from ingredients mixture tank to heat exchanger.
    39. Power: 7.5 kilowatts.
    40. Water pump: for water circulating.
    41. Power: 5.5 kilowatts.
    42. Seamless tube and valve: φ76, φ48, etc.
    43. Flange, screw, elbow, etc.
  4. Finishing Line
    1. Mill soap noodles twice, vacuum extruding soap bar, cut soap and stamp logo on soap cakes.
    2. Three-roll grinding mill: used to grind, press the material to increase its density and quality.
    3. Roll diameter: φ260.
    4. Roll length: 780 mm.
    5. Motor power: 7.5 kilowatts.
    6. Roll speed ratio: 1:3:9.
    7. Dimension: 1500 x 1200 x 1000 mm.
    8. Weight: 2400 kilograms.
    9. Vacuum plodder: used to grind, refine and press soap material into soap bar; the above and below screws and two orifice plates press and refine the soap material and make the soap bar tight and the surface bright.
    10. Motor and reducer are separated for long life-span and maintenance.
    11. Below screw speed is adjustable to regulate the production capacity.
    12. Vacuum chamber has a vision glass to watch; inner vacuum meter tests the vacuum degree.
    13. Heater inside the outlet adopts automatic temperature control system.
    14. Type: XS-1000.
    15. Capacity: 1000 to 1500 kilograms per hour.
    16. Diameter of screw: φ230 mm.
    17. Speed: top 15; bottom 12 to 18.
    18. Power: top 11 kilowatts; bottom 15 kilowatts.
    19. Dimension: 4350 x 1200 x 2630 mm.
    20. Weight: 4500 kilograms.
    21. Electronic cutting machine: used to cut soaps into cakes and stamp patterns on the soap; adopts delta servo motor and converter, voltage stabilizer and precision purified AC voltage stabilizer to protect motor and electrical components and to keep high accuracy.
    22. Mould wheels run by the moving of soap bar from vacuum plodder; because of the electronic tracking system, it can cut soap bars with any sizes and weight after setting the computer.
    23. Characters and shape of soap are clear and neat; size and pattern are designed according to customer requirements.
    24. Size and weight: adjusted by customer requirements.
    25. Power: 2 kilowatts, 480 V, 60 Hz.
    26. Capacity: in step of vacuum plodder.
    27. Mould: with one set.
    28. Dimension: 1000 x 400 x 1200 mm.
    29. Weight: 100 kilograms.
    30. Conveyors: appearance is good and operation is stable, non-noise and anti-dust.
    31. Motor: 1.1 to 1.5 kilowatts per piece.
    32. Vacuum pump: for vacuum plodder.
    33. Power: 2.35 kilowatts.
    34. Equipment support, operating platform, ladder, etc. (used in carburetion pool, saponification cauldrons and vacuum system).
    35. Distribution box: control machines, big brand electrical components.
    36. Additional machines and spare parts.
    37. Electrical cables: all wires from each machine to the four distribution boxes; the main wire from the four distribution boxes to the main distribution box and sleeves are not included.
    38. Heat insulating material: about 450 m³, including galvanized sheet 450 m³.
    39. Glass wool cloth, nails.
    40. Welding rod: about 50 boxes, 1 ton.
  5. Steam Boiler
    1. Material: diesel oil.
    2. Rated power: 2000 kilograms per hour.
    3. Rated pressure: 1.25 MPa.
    4. Rated steam temperature: 194 degrees C.
    5. One whole set of boiler including the steam boiler, water treatment equipment, water boxes, oil boxes, pumps and some spare parts.
    6. Includes salary of boiler engineer’s installing and testing; air ticket and accommodation are not included.
    7. Loaded by a 40 GP container.