NovaStar, WG116, Rotary Pillow Packing Machine, Dual Frequency Converter Control (New)

Description

  1. Safety Precautions
    1. Never start the machine before becoming familiar with the correct operation methods and safety regulations.
    2. Untrained and unauthorized persons are not allowed to operate this machine.
    3. Carefully read this manual and understand all of the content and requirements in this manual before using the machine.
    4. The machine can be operated only after it is completely installed and properly adjusted.
    5. Before starting the machine, make sure there is no tool or any other object on top of the machine.
    6. Before switching off the power, never touch the inside of the machine or electric equipment.
    7. Never leave the running machine unattended; operators should not leave the working scope of the machine while the machine is running.
    8. When the machine is running, never touch the sealing wheel, sealing die, or moving parts.
    9. Electric control circuit must be checked and repaired by professional electricians.
    10. Do not refit the machine, or install any device, tool, or peripheral equipment to the machine without permission to avoid any danger.
    11. If there is anything in the manual you cannot understand, or if you encounter any problem that cannot be solved with this manual, contact the company or its sealer; never try to handle it yourself.
    12. For your safety and the safety of the machine, observe all above safety precautions; otherwise, the company will be free from any responsibility for any accident out of inobservance.
  2. Machine Description
    1. This machine is designed for packing fixed shaped materials into pillow packages, suitable for packing all kinds of regular shaped solid products including foodstuff such as biscuits, breads, moon cakes, candies, etc., commodities, industrial parts, etc. For small pieces and separated articles, they should be put into boxes or tied into blocks before this machine can be used to pack them, and this packing method is also applicable to pack other non-solid products.
  3. Structural Features
    1. Text type human-machine interface, parameter setting is convenient and quick.
    2. Problem self-diagnose function, any trouble is clear at a glance.
    3. Highly sensitive photoelectric eye for color mark tracking, which makes sealing and cutting position more accurate.
    4. Independent temperature PID control, more suitable for packing films of all kinds of materials.
    5. Position fix stop function, free from cutter sticking and film waste.
    6. Simple driving system, work is more reliable, and maintenance is more convenient.
    7. All controls are carried out with software, it is convenient for function adjustment and upgrade.
  4. Technical Specifications
  5. Machine Installation
    1. Ground requirement: the machine should be installed on a flat and hard surface. Enough space should be kept around the machine for operation and maintenance.
    2. Environment conditions: temperature normal environment temperature should be within 5 °C to 40 °C; humidity 30% to 90%; keep away from gasoline, chemicals, acid and alkali materials, explosives and combustibles; environment illumination above 300 lux; keep away from direct sunlight; keep away from vibrating machines; avoid direct fan blowing.
    3. Steps of installation: determine the installation position, after the machine is set, take the workable as the level reference to adjust the four level adjusting screws, set the main in a level position; install the feeding machine, fix it to the left side of the main machine with bolts, then adjust the two level adjusting screws of the feeding machine, set it in a level position, for the part connecting with the main machine, the bottom of the feeding chute and the main machine table should be aligned and kept in a same level; install the push finger chain, loosen the left handwheel of the feeding machine, and install and connect the push finger chain, turn the handwheel to adjust the push finger chain to a proper tension; connect power supply line, this machine uses single-phase 220 V, 50 Hz power supply, never connect to 380 V or other unqualified power supply, all wiring work should be carried out by qualified professional electricians, connecting cable is attached to the machine, if using own power plug, 1.5 mm² three core cable must be used, correctly connect the live wire (L), the zero wire (N) and the grounded wire (E).
    4. Switch on the power and test run: make sure that the power supply is correct; connect all the circuit breakers in the control cabinet, check if all meters and power indicator lamps on the control panel are normal; press inching button, check if the machine can operate normally; on the human-machine interface, set the packing speed to 40 packages per minute, then press the start button (green), run the machine normally for 3 to 5 minutes, after making sure the machine can operate normally, press the stop button (red).
  6. Machine Adjustment
    1. Feeding mechanism: the feeding mechanism is equipped with a push finger chain, the tension of the chain is adjusted by the two push finger chain tension adjusting handwheels on the left end of the feeding mechanism. After the product to be packed is determined, adjust the width of the guide chute of the feeding mechanism so that the product to be packed can pass through the guide chute smoothly.
    2. Paper feeding mechanism: after the packing film roll is installed on the automatic central aligning clamping roller, the film should circumambulate through a certain route. The circumambulating route will be slightly different depending on whether a code printing machine is installed or not. When the machine is equipped with a code printing machine, the circumambulating route should be arranged as shown in diagram 4. When the machine is not equipped with a code printing machine, the circumambulating route should be arranged as shown in diagram 5. Regardless of the circumambulating route adopted, when the film enters the bag maker, open the mid-sealing open-and-close handle, make the paper pass through the paper pull wheel, mid-sealing heating board, press.