Complete Donut Processing Line, 2012, 800mm Working Width, From Silos to Wrapping Station

Description

  1. Overview
    1. Two 25-ton stainless steel silos with weighing station (Cepi)
    2. Two 250 kg mixers with lifter tipper (Bartech)
    3. Laminator (Ba Systems)
    4. Automatic atu proofer (Ba Systems)
    5. Tunnel fryer, thermo-oil and oil filter (Olme)
    6. Chocolate injection (Olme)
    7. Cooling spiral (Ba Systems)
    8. Chocolate enrobing machine with cooling tunnel and buffer tank (Metra)
    9. Glazing (icing) machine (Metra)
    10. Automatic packaging machine (Alpha Pack)
    11. Palletizing robot (Fuji)
    12. Several tools, auxiliaries, etc.
  2. Specifications
    1. Two stainless steel silos, 25 tons each, with weighing cells and all pipe work in stainless steel
    2. One flour weigher
    3. Plc and control section for production batching of flour
    4. Two spiral mixers with 350 tl bowl capacity, plc, slow-fast speed, reverse
    5. Mixing bowls with 350 tl bowl capacity
    6. Liter tilter
    7. Dough feeding hopper formed by a tefloned stainless steel hopper with a cutting device at its bottom equipped with cutting knives (star) with intermittent movement
    8. One soft dough extruder
    9. Working width: 0.8 m
    10. Five flour dusters
    11. One technological multiroller with working width 0.8 m
    12. One technological cross roller with working width 0.8 m
    13. Three gauge rolling units with working width 0.8 m, each consisting of a pair of rollers for cross sheeting of the dough ball with micrometric adjustment of the gap between rollers by hand wheel and readout of distance via indicator
    14. One longitudinal cutting unit with working width 0.8 m
    15. One spreading device with working width 0.93 m
    16. One transport conveyor belt with working width 0.93 m
    17. One rolls forming machine with working width 0.93 m, composed of a water spray system, a filling station for cinnamon, and a folding device for rolls
    18. One transversal cutting unit with working width 0.93 m, composed of an alternating vertical blade cutting dough strips crosswise with a foodgrade plastic knife
    19. One forming machine with working width 0.93 m, composed of a stamping unit for different products, an ejecting unit for inner disc, and an orthogonal conveyor to collect lateral scrap dough
    20. Two step conveyor belts with working width 0.93 m
    21. Proofer loading conveyor belt with working width 0.93 m
    22. Swinging trays proofer with chamber type basket swinging trays, chamber structure type on floor, swinging tray type basket with foodgrade cloth, cloth type supporting material 100% polyester antibacterial, swinging trays working width 0.93 mm, number of useful swinging trays 960, air treatment unit stainless steel/aluminum
    23. Structure: reticular-type structure of suitable dimensions made of stainless steel with external support beams in stainless steel
    24. Trays: swinging trays in stainless steel perforated sheet plate hooked to chains, internal part covered with removable and washable cloth fixed by velcro
    25. Paneling: 40 mm thick sandwich-type insulating panels (stainless steel + polyurethane foam + stainless steel) with internal plastic moulds to avoid condensation points and external stainless steel profiles
    26. Air treatment unit: air conditioning unit (cold water/steam) for setting thermal-hygrometric conditions, installed on floor, made of aluminum and stainless steel, consisting of outer air suction lock-gates, filtering section, steam heating battery, cooling battery, steam distributor, drop separation section, fan section, and condensate collecting tanks
    27. Air distribution: connecting pipes between proofing cell and air treatment unit made of polyurethane covered by double aluminum plates, ducts for diffusion and recovery of air made of stainless steel, conditioned air distributed via perforated plate for low speed air diffusion
    28. Dry zone: final part of proofer for drying product surface, with products half time on one side and half time on the other side
    29. Uv-c lamps for empty swinging tray clothes disinfection, installed over a group of empty trays, composed of compact stainless steel aisi 304 modules with high-emission uv tubes with special protection uvlon pipe, complete with electric panel connected by multipolar cables
    30. Proofer unloading conveyor with working width 0.93 m, receiving product from proofer and transferring via swinging tray flip-over device
    31. One control section
    32. One indirect heating fat frying tunnel with working width 0.93 m, including diathermic oil boiler, level control group, and oil filtering system
    33. One horizontal injecting machine with working width 0.93 m and working length 1.2 m
    34. One transferring conveyor group with working width 0.93 m
    35. One cooling conveyor belt with working width 0.93 m
    36. One cooling spiral system with useful belt width 0.95 m, length per tier approximately 19 m, number of tiers 12, total useful belt length approximately 228 m, idle roller composed of stainless steel shaft and wheels with life-lubricated bearings, central support with greasing system
    37. One sugar duster with independent motorization and adjustable speed via electronic control with inverter, working width 0.93 m
    38. One glazing machine with working width 0.93 m
    39. One decorating machine for troufa chocolate distributing decorating chocolate on top of product and/or only in the centre, with working width 0.93 m
    40. One enrobing machine with working width 0.93 m
  3. Condition
    1. Used industrial equipment
  4. Included
    1. All listed machinery and components as described
    2. Several tools and auxiliaries
    1. Not specified