Can produce diapers in three sizes: mini, midi, maxi
Production speed – 250 pieces/min
Linear web speed – 125 m/min
Voltage – 380 V
Power demand – 170 kW/hour
Electric energy and compressed air are used for diaper production
Year of production: 1999, installed 2000
Production stopped last year, but still installed and now free
Manual, drawings and software for PLC are available
Specifications
Overall dimensions (LxWxH): 29200 x 2900 x 2500
Hot-melt glue applicator systems from ITW Dynatec
Control system with PLC (Siemens)
Drive
Electricity closets, control panels, wiring, fan vacuum ducts, pneumatic ducts
One control station with PLC (Siemens)
Arm crane for polyethylene rolls
Protecting guard
Manual fork-lift, tool box
Dry filter bags
Production Process
The production process is full-automatic: manual labor is used only for material feeding into the machine and packing the end products
Required crew to operate the line during a working shift: engineer – 1 person, electrician – 1 person, electronic engineer – 1 person, operator – 1 person, packer – 4 persons, foreman – 1 person, analyst – 1 person
Included Components
Cellulose pulp rolls holder
Mode mell to defibrate the pulp (pulp width 20 inches)
Mat forming unit
Double unwinding machine for upper fabric rolls and non-woven rolls
Mat volume reduction unit
Unwinding machine for upper polyethylene rolls with tension control and edge tracer
Mat crosscutting unit
Elastic leg tapes application unit (2x1)
Fabric sealing unit
Adhesive-tape loops application unit
Rotating die unit for polyethylene forming
Longitudinal folding unit
End product cutting-off unit (impact cutting)
End product cross-folding unit
Defective diaper detection unit
Horizontal stacker model RPP
Hot-melt glue applicator systems from ITW Dynatec: one melter S22 with hot melt hose to apply the glue on the polyethylene (continuous); 1 melter M25 with hoses to apply the glue on the non-woven material and on upper fiber (continuous); 1 melter S22 with hose to apply the glue on the elastic leg tapes
Front adhesive tape applicator
SAP applicator
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