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Phosphate Minerals Processing Plant, 5000 Ton/Day, 1998

Phosphate Minerals Processing Plant, 5000 Ton/Day, 1998

Description

  1. Overview
    1. We have just begun the liquidation of a complete 5,000 ton/day phosphate minerals processing facility
    2. The plant site was built in 1998 and includes equipment for primary crushing, milling, classifying, flotation, filtering, drying and up to rail car loading
    3. Major items include a FAM 78” x 60” double roll crusher, 55” x 45’ apron feeder, Fuller 18’ x 10-1/2’ sag mill, Allis Chalmers 13’ x 21’ ball mill, (19) Dorr Oliver 600 cu. ft. flotation cells, (4) Krebs hydrocyclone pods, Eriez magnetic drum separators, Eriez hi-intensity magnetic separator, Filtras Philippe stainless steel vacuum belt filter, G,L&V fluid bed dryer, (2) Dorr Oliver 13’ x 20’ rotary vacuum drum filters, Dorr Oliver 50’ and 90’ thickeners, Ingersoll Dresser process pumps, silos, mix tanks, bucket elevators, conveyors and much more
  2. Item 001: Atlas Copco Air Compressor, 150 HP, 125 PSI, Oil Free
    1. Air compressor
    2. Manufactured by Atlas Copco
    3. Model number ZT 110
    4. Driven by 150 HP motor
    5. Oil free compressor
    6. Rated for 125 PSI
    7. 3570 RPM
    8. Year: 1998
    9. Previously used at phosphate minerals processing facility
    10. Also available air receiver tanks
  3. Item 002: Atlas Copco Air Compressor, 74 HP, 350 CFM, 132 PSI
    1. Air compressor
    2. Manufactured by Atlas Copco
    3. Model number GA 55
    4. Driven by 73.8 HP motor
    5. Rated for 320 CFM
    6. 132 PSI
    7. 3000 maximum RPM
    8. Year: 1998
    9. Previously used at phosphate minerals processing facility
    10. Also available air receiver tanks
  4. Item 003: FAM Roll Crusher, 78" x 60", 2-Roll, (2) 350 HP, Primary
    1. Double roll crusher
    2. 78" diameter x 60" wide (2000mm x 1500mm) rolls
    3. Heavy duty teeth
    4. Manufactured by FAM
    5. Type ZWB 2015 HSM
    6. Up to 24" feed size
    7. (1) roll is hydraulically adjustable for roll gap spacing
    8. Rolls driven by twin 350 HP, 4000 volt, 1187 RPM, 60 Hz motors thru gear reducers
    9. Complete with lube system, discharge chute, hydraulic pump station, controls, etc
    10. Previously used as primary crusher at phosphate minerals processing facility
    11. Apron feeder also available
  5. Item 004: FAM Apron Feeder, 55" x 45', Hydraulic, Heavy Duty
    1. Heavy duty apron feeder
    2. Measures 55" wide x approximately 45' long (1500mm wide x 15m long)
    3. Manufactured by FAM
    4. Inclined feed
    5. Includes dribble conveyor
    6. Feeder driven by twin Hagglunds Marathon (Sweden) hydraulic drive
    7. Type MB400 CN 0200
    8. 24145 cm3 displacement
    9. 400 Nm bar torque
    10. 350 bar pressure
    11. 25 RPM
    12. 1625 kgs
    13. Conveys product to double roll crusher
    14. Previously used at phosphate minerals processing plant
    15. Pans were recently changed
  6. Item 005: Belt Feeder, 80" x 45', C/St, Hydraulic, Grizzly
    1. Belt feeder
    2. Measures 80" wide x 45' long belt conveyor
    3. Rubber belt
    4. 36" high sidewalls
    5. With inspection door
    6. Belt running on impact idlers
    7. Conveyor is hydraulically driven by Hagglunds Marathon (Sweden) hydraulic drive
    8. Type MB400 CN 0200
    9. 24145 cm3 displacement
    10. 400 Nm bar torque
    11. 350 bar pressure
    12. 25 RPM
    13. 1625 kgs
    14. Belt feeder is fed through dump hopper with grizzly scalping bars
    15. Hopper measures 18' x 10'
    16. With 25' high sidewalls
    17. Belt feeder discharges on take-away conveyor to mill building
    18. Previously used at phosphate minerals processing facility
  7. Item 006: Dorr Oliver Flotation Cell, Bank of Eight, Rougher Cells
    1. Dorr Oliver flotation cell
    2. 17 cu. mt. (600 cf)
    3. Bank of eight (4 + 4)
    4. Urethane lined
    5. Each cell measures approx. 9-1/2' x 9-1/2' x 7-1/2' deep
    6. Complete with approx. 6" diameter rotor shaft
    7. Leading to approx. 36" diameter bottom rotor
    8. Driven by approx. 100 HP
    9. Top mounted motor through V-belt drive assembly
    10. Previously used as rougher cells at phosphate minerals processing facility
    11. Also available reagent tanks, silos, blower, mix tanks, controls, etc
  8. Item 007: Dorr Oliver Flotation Cell, Bank of Four, Recleaner Cells
    1. Dorr Oliver flotation cell
    2. 17 cu. mt. (600 cf)
    3. Bank of four
    4. Urethane lined
    5. Each cell measures approx. 9-1/2' x 9-1/2' x 7-1/2' deep
    6. Complete with approx. 6" diameter rotor shaft
    7. Leading to approx. 36" diameter bottom rotor
    8. Driven by approx. 100 HP
    9. Top mounted motor through V-belt drive assembly
    10. Previously used as recleaner cells at phosphate minerals processing facility
    11. Also available reagent tanks, silos, blower, mix tanks, controls, etc
  9. Item 008: McLellan Liner Handler, 4,000 Lb, Hydraulic, Sag Mill
    1. McLellan liner handler
    2. 4,000 lbs capacity
    3. Model number 4K18X10.5
    4. Electro-hydraulically operated
    5. With three stage telescoping crane at one end
    6. Includes carriage frame, main beam, telescoping crane, liner dolly cart, hydraulic system, etc
    7. Previously used as sag mill liner handler at phosphate minerals processing facility
  10. Item 009: Ball Mill, 13' x 21', Allis Chalmers, 2000 HP, R/L
    1. Ball mill
    2. 13' diameter x 21' long
    3. Manufactured by Allis Chalmers (Svedala)
    4. Rubber-lined mill
    5. With Siemens-Allis 2,000 HP
    6. 4000 volt
    7. 200 RPM synchronous motor
    8. Eaton Airflex clutch
    9. Includes trommel discharge, ball mill rejects conveyor, lube system, etc
    10. Offered complete with controls
    11. Year: 1979
    12. Completely rebuilt in 1998
    13. Previously used at phosphate minerals processing facility
    14. Also available pumps, spare parts, drives, controls to comprise of complete mill system
  11. Item 010: Fuller Sag Mill, 18' x 10-1/2', 1500 HP, R/L
    1. Sag mill
    2. 18' diameter x 10-1/2' long
    3. Manufactured by Fuller
    4. Rubber-lined
    5. Driven by 1500 HP
    6. 4160 volt
    7. 1192 RPM
    8. Continuous motor
    9. 5010 frame
    10. Thru Moventas gear reducer
    11. 4.5:1 gear ratio
    12. 264.4 output RPM
    13. Complete with Robicon Perfect Harmony VFD drive and 2-piece gear inching motor
    14. Includes stationary and ball feed chutes, discharge chute, reject chute, retractable feed chute, etc
    15. Offered with discharge belt conveyor and sag rejects conveyor
    16. Complete with lube system
    17. Manufactured by Howard Marten
    18. Model number M8375F
    19. Includes oil pumps, cartridge filters, etc
    20. Previously used at phosphate minerals processing plant
    21. Also available McLellan liner handler
    22. 4000 lbs capacity
    23. With hydraulic pump
    24. Approx. 25 HP; pumps, spare parts, drives, controls to comprise of complete mill system
    25. Year 1998
  12. Item 011: Feeco Pin Mixer, 50" x 13', C/St, Jkt, 100 HP
    1. Feeco pin mixer
    2. Turbulizer
    3. Agglomerator
    4. 50" wide x 160" long
    5. Carbon steel construction
    6. Jacketed on bottom
    7. Fed by 24" diameter rotary airlock valve
    8. Driven by approx. 5 HP motor
    9. Mixer is fed from cyclone of flash dryer
    10. Mixer is driven by approx. 100 HP
    11. 575 volt
    12. 3/60 Hz motor thru Falk gear reducer
    13. 1750 in/100 RPM out
    14. Top includes (2) liquid inlets
    15. End bottom discharge thru chute
    16. Last used to process 15.5 tons per hour on phosphate rock
    17. Specific gravity 3.3
    18. Previously used at phosphate minerals processing facility
  13. Item 012: Worthington Centrifugal Slurry Pump, 250 HP, C/St, 18 x 20
    1. Worthington centrifugal slurry pump
    2. 250 HP
    3. Type R
    4. Model number 18R416
    5. Size 18 x 20 x 40.5
    6. Designed for 1997 m3/hr (8793 GPM)
    7. 14.00 meter TDH (46' TDH) pump speed is 3