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Gruppo Grassi, M 222 E V PRO, Automatic Full Line for Vacuum and Roll Up, 2 pcs/min Capacity

Gruppo Grassi, M 222 E V PRO, Automatic Full Line for Vacuum and Roll Up, 2 pcs/min Capacity

Description

  1. Overview
    1. Automatic full-complete line for wrapping, vacuum and rolling up mattresses.
    2. Model: 222 E V Pro.
    3. Production: 2 pieces per minute.
    4. Can work with visco, polyurethane, latex, bonnel spring, pocket spring, etc.
    5. Last generation, hightech packing, vacuum and roll machine with full automatic cycle.
    6. Command board features a touch-screen to set all machine functions.
    7. Multilanguage info section and production check are available.
    8. Digital control of temperature grants high precision and reliability.
    9. High quality level and technologic innovation.
    10. Powerful, electronical, autonomic – guaranty 24h continuous work for 7 days of week.
  2. Composition
    1. Introducer and centering: roller conveyor for introducer and centering mattresses, automatic sizes control and full self-managing, predisposed for being connected in line with other machines.
    2. Wrapping machine: automatic wrapping machine with four spool and pre-arrangement of un-winders featuring no. 1 high resistance welding bar in “temp-coat” with digital temperature control, no. 2 un-winders speed compensator for polyethylene.
    3. Hydraulic press: hydraulic press with 4 cylinders double action – 100 tons of pressure, control unit with split pump for a fast rise and fast descent and self-aligning oil flow dispenser, no. 2 high resistance welding bars in “temp-coat” with digital temperature control, independent working height and pressing adjustment (pressing surface cm 220 x 220 x h40), no. 5 electronic regulated settings to customize pressing program, also without rolling machine.
    4. Bidirectional belt conveyor: bidirectional belt conveyor and pre-arranged to control no. 2 different rolling machines simultaneously, possibility also to straight unloading for mattresses just wrapped.
    5. General control panel: control panel featuring a “touch-screen” monitor to select and customize production time, program control, and set all functions of the machine, switch on/off for internet connection - remote control/tele-assistance, digital temperature control.
    6. Rolling machine mod. “marine 220 v p”: rolling machine with variable diameter from 25 to 48 cm, system for polyurethane, visco, pocket spring, bonnel spring, latex, automatic rolling machine for hydraulic press (possible to insert no. 2 rolling machine for no. 1 line), automatic double exit system: 1) standard: lateral with nylon tubular (with operator), 2) back of: automatic exit system with bobbins standard and printed (without operator), electronic control panel for select production time, program control and set all functions of the machine, able or disable internet connection for remote control, inside envelope you can put paper, brands, names, etc., exit diameter: 250 > 480mm.
  3. Standard Optionals
    1. Loader bobbins brands upper and lower: included.
    2. Tackle to load bobbins: included.
    3. Control board for remote assistance through internet: included.
    4. Siemens software: on request.
  4. Technical Details
    1. Production: 222 e v p: no. 2 mattresses / minute.
    2. Mattresses dimensions: from mm. 600 x 1700 to mm. 2200 x 2200.
    3. Maximum height: 400mm (500/600/700/800/1000mm on request).
    4. Maximum pressure: 100 tons.
    5. Kind of mattresses: visco, polyurethane, latex, bonnell spring, pocket spring.
    6. Polyethylene film thickness: from 30mm to 160mm.
    7. Diameter of rolling machine: from mm 250 to > mm 480.
    8. Exit rolling machine: 1 – standard/lateral, 2 – back/automatic.
    9. Dimension: 8.90 x 6.20 x h4.50.
    10. Power: 11 kw.
    11. Power supply: 400 v + n + t / 50-60 hz.
    12. Pressure: 6-8 bar.
  5. Special Optional For Fold Mattresses
    1. Model: transfer 220 f.
    2. Automatic folder machine for folding of mattresses in the middle size before the introduction in to the rolling machine.
    3. Automatic electronic folder machine to fold in half vacuum pressed mattresses, ready to be rolled up or stock.
    4. Extremely performing, featuring electromechanic control of folder; it is suitable for any type of mattress produced.
    5. Can properly work with foam, visco, memory, polyurethane mattresses. Also can fold different layers of materials described above (composition of different materials: memory+foam, memory+latex, latex+foam, etc.).
    6. The folder machine “transfer 220 f” is modular/independent, and adapted to be insert into existing production lines or integrate in our machines mod. “m 220 plus / 222 e v p”.
    7. Properties of the folder is to work independently with own electrical panel, own touch-screen, own management system.
    8. Control panel featuring a “touch-screen” monitor to select and customize production time, program control, and set all functions of the machine. Switch on/off for internet connection - remote control/tele-assistance. Switch on/off the module.
    9. Module with pneumatic pistons for lift the bridge and switch-on / switch-off the system.
    10. Components: no. 1 modular conveyor no. 4 way full engine electrical panel and photocells with recognition interface. Equipped with high grip rollers to facilitate movement.