Description Overview Name: Corn flakes production line Model: BR125 Capacity: 200 to 240 kg/hr Size (m × m × m): 30 × 4 × 2.5 Installed power: 214.5 kW (if dryer uses electricity) Material: Stainless steel Power: 480 V, 60 Hz Power consumption: 150 kW Max. capacity: 250 kg/h Electricity: Three phase and four-wire system; one ground wire ensures safety Operator: 3-4 persons Specifications Power consumption: 214.5 kW Max. capacity: According to different snack, the capacity is different; corn flakes/breakfast cereals: 200-240 kg/hr Machine List Item 001: Mixer Material: Stainless steel Voltage and frequency: 480 V, 60 Hz Main motor: 4 kW Max. capacity: 300 kg/h Dimension (m × m × m): 1.0 × 1.0 × 1.2 Used for mixing raw material, additives, water and microelement etc. Max mixing capacity is 50 kg/batch; it takes 5 minutes each batch Stainless steel structure; easy operate discharger; limit switch ensures safety Item 002: Screw conveyor Material: Stainless steel Power: 480 V, 60 Hz Main motor: 1.1 kW Max. capacity: 300 kg/h Dimension (m × m × m): 3.5 × 0.7 × 2.5 Used to convey mixed raw material from mixer to twin screw extruder Full stainless steel structure; wheels on bottom, easy to move; motor on bottom, easy to maintenance Item 003: Twin screw extruder model P70A Material: Stainless steel Power: 480 V, 60 Hz Main motor: 37 kW + 2 × 7 + 0.75 + 0.75 + 0.37 Max. capacity: 260 kg/h Dimension (m × m × m): 2.9 × 1.0 × 2.0 Screw diameter is 70 mm; main motor is 37 kW; cutter 0.75 kW; feeder 0.75 kW; heating power 14 kW There are six band heaters, controlled by PID model; there is thermocouple sensor There are inverters for main motor, cutter and feeder; various speeds are available Screw is made by 38CrMoAl; with nitriding treatment; hardness is HRC55-60 Extra cooling system in lubrication oil tank ensures cooling oil at low temperature Different dies are available for various breakfast cereal Spare parts: mould (10 pieces: corn flakes ball mould 5 mm; choco ball 4.2 mm; half moon; crispy; fruit loops 8 mm; cheery ring 4 mm; cereal star shape; snacks mould ball; flour; star), cutter blade (10 pieces), band heater (2 pieces), mould distributor (2 pieces), mould housing (1 piece), bolt (4 pieces), thermocouple (2 pieces), temperature controller (2 pieces), auxiliary (2 pieces), contractor (2 pieces), breaker (2 pieces), discharger of mould (one set), tool (1 set), spanner for mould bolt (1 piece) Item 004: Vibrating machine Material: Stainless steel Power: 480 V, 60 Hz Main motor: 0.2 kW Max. capacity: 300 kg/h Dimension (m × m × m): 1.3 × 1.1 × 0.7 Carbon steel frame; stainless steel belt Three fans are available Used for cooling corn pellets after extruder; ensures surface of corn pellet not too much sticky or it will stick on the roller of flaking machine Item 005: Air conveyor Material: Stainless steel Power: 480 V, 60 Hz Main motor: 0.75 kW Max. capacity: 300 kg/h Dimension (m × m × m): 0.7 × 0.7 × 2.5 Sheet steel construction Brings products into oven relying on the wind-force from the blower More suitable for long distance conveying Low energy-consumption, high efficiency; motor for blower is 0.75 kW Item 006: Flaking machine Material: Stainless steel Power: 480 V, 60 Hz Main motor: 18.5 kW + 0.37 Max. capacity: 240 kg/h Dimension (m × m × m): 2.0 × 1.5 × 1.8 Used to make corn pellet into flakes Roller is made by alloy; special heat treatment Creates 40 ton pressure during working Gap between two rollers is adjusted by involute worm; accurate measurement; min gap can be 0.8 mm Water cooling inside of roller; inverter is put in individual control box; air conveyors also can be controlled by the same control box Spare parts: mechanical spring (4 pieces), T connection (2 pieces), feeler (1 piece) Item 007: Air conveyor Material: Stainless steel Power: 480 V, 60 Hz Main motor: 0.75 kW Max. capacity: 300 kg/h Dimension (m × m × m): 0.7 × 0.7 × 2.5 Sheet steel construction Brings products into oven relying on the wind-force from the blower More suitable for long distance conveying; low energy-consumption, high efficiency; motor for blower is 0.75 kW Item 008: Dryer Material: Stainless steel Power: 480 V, 60 Hz Main motor: 0.55 kW + 28 kW Gas consumption: 5-8 L/hr Dimension (m × m × m): 5.0 × 1.3 × 2.0 Three layer dryer; stainless steel structure; carbon steel frame Electricity heating with far infrared heating pipe Belt speed controlled by inverter; baking time depends on belt speed Thermal couple sensor available for PID temperature control model Spare parts: temperature controller (1 piece), thermocouple (1 piece), heater (10 pieces), breaker (2 pieces), contractor (2 pieces) Item 009: Hoister Material: Stainless steel Power: 480 V, 60 Hz Main motor: 0.37 kW Max. capacity: 300 kg/h Dimension (m × m × m): 2.0 × 0.6 × 1.4 Food grade PVC belt Skirts protect flakes from falling down from belt Gear transmission Four wheels ensure easy to move; two brake wheels and two steering wheels There is seasoning application machine used for applying ice sugar Seasoning application machine is controlled by inverter Item 010: Vibrator feeder Material: Stainless steel Power: 480 V, 60 Hz Main motor: 0.1 kW × 2 Max. capacity: 300 kg/batch Dimension (m × m × m): 0.7 × 0.5 × 1.1 Used to convey flake into roaster oven Avoids flakes piling up at entrance Square pipe structure; firm and durable Anchor deep into ground to reduce noise during working Item 011: Roaster oven Material: Stainless steel Power: 480 V, 60 Hz Main motor: 1.5 kW Gas consumption: 8-12 L/h Dimension (m × m × m): not specified
