NovaStar, PM104, Tissue Paper Production Line, Capacity 10 t/d, 2880mm Width
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Description
Overview
Single vat single round screen upside down pulp tissue paper production machine
Model: PM104
Capacity: 10 ton/day
Project will adopt wood pulp plate and white waste paper to produce 13 to 30 g/m³ toilet paper and tissue paper
Production line is composed of three components: pulping equipment and host machine
Pulping Equipment
Item 001: 8 m³ high concentration hydrapulper, motor 75 kW, usage to crush wood pulp plate and waste paper material, material carbon steel
Item 002: 2 m³ high frequency vibrating screen, motor 5.5 kW, usage to remove impurities, material carbon steel for main frame and stainless steel for sieve plate
Item 003: 35 m³ washing machine, motor 11/5.5 kW, usage to rinse and bleach paper pulp, material wood selenium drum, cast iron structure and impeller for propeller, quantity 2 units
Item 004: Φ450 double disc refiner machine, motor 75 kW, usage to refine wood pulp plate material, material Ni-Cr alloy disc, quantity 2 units
Item 005: Φ700 screw propeller, motor 11 kW, usage to push pulp in the pool, material cast iron, quantity 4 units
Item 006: 0.5 m² pressure screen, motor 22 kW, usage to sift out smaller particles, material SS304 for material contact part and Q235 carbon steel for base
Item 007: Φ606 conical desander, usage to remove impurities in paper pulp, material cast iron for outside, quantity 4 units
Item 008: Φ8 inch white water pump, motor 30 kW, usage to convey white water, material cast iron structure and Ni-Cr alloy impeller
Item 009: Φ6 inch pulp pump, motor 11 kW, usage to convey pulp to different machines, material cast iron structure and Ni-Cr alloy impeller, quantity 3 units
Item 010: Φ4 inch pulp pump, motor 4 kW, usage to convey pulp to different machines, material cast iron structure and Ni-Cr alloy impeller, quantity 6 units
Item 011: Φ8 desander pulp, motor 18.5 kW, usage to convey paper pulp into the desander, material cast iron structure and Ni-Cr alloy disc
Item 012: ZBK16 roots vacuum pump, motor 22 kW, usage to withdraw waste water on the paper, material cast iron
Item 013: Oil boiler, remark: the above equipment is with motor
Host Machine: Single Vat Single Round Screen Upside Down Pulp Tissue Paper Production Machine
Main Technical Parameters
Products: tissue parent paper
Effective paper making width: PM104 mm
Quantitative: 13 to 30 g/m²
Output: 10 tons/day
Setting speed: 200 m/min
Working speed: 150 to 180 m/min
Gauge: 3200 mm
Compression method: pneumatic compression
Transmission: division drive, VC frequency conversion speed control
Main Structure and Configuration
Item 014: Round screen, one Φ1800 × 3200 mm stainless steel plate screen, screen axis made of carbon steel and thick wall steel tube, spoke made of high-strength cast iron, outside winded with stainless steel water division plate to improve water filtering speed, plate size 1.5 mm, self-aligning bearing 113520, bearing shell in cast iron with labyrinth close structure waterproof, dynamic balance treatment, 1 set outside and inside screen, 1 set good quality composite fiber host machine coarse cotton cloth
Item 015: Couch roll, screen design Φ550 x 3200 mm using 14 mm thick seamless steel tube, 1 rubber couch roll with rubber thickness 25 mm, rubber hardness 35 to 38 degrees, max lineal pressure 3 kg/cm², bearing adopts 111616, bearing shell in cast iron with labyrinth close structure waterproof, dynamic balance treatment, seven-frame, a square frame, track, pressure arm
Item 016: Pulp spraying type net cage, net cage made HDPE thickness 30 mm with pulp feeding moth, pulp stirring cage, air intake, observation hole, SS304 pyramid pipe pulp spraying to feed pulp, booster fan and sealing strip equipped by customer self
Item 017: Vacuum box, iron box panel made of high density polyethylene panels, opening shape in hole or seam, rotatable high angle device, suction device in drive side, quantity 4 units
Item 018: Running roll equipped by drawings, Φ325 x 3300 mm, 14 mm thick seamless steel tube, red under the bulkhead mounted, chrome plated, bearing box made of cast iron, bearings 211/3612 double row radial ball bearings aligning ball tile, dynamic balance treatment
Item 019: Expander roll, Φ355 x 3300 mm, 14 mm thick seamless steel tube, mounted after heating, coated plastic, rubber hardness 90 degrees, forward and reverse car thread, felt for the stretch, bearing box made of cast iron, bearings 211/3612 double row radial ball bearings aligning ball tile, dynamic balance treatment
Item 021: Drying section, Φ3000 x 3200 mm, one HT250 cast iron dryer, inner wall vertical lathe processing, rough surface, lathe polish, grinding machine polished, finish Δ9 above 220 degrees or higher Brinell hardness, design pressure 0.5 MPa, water test pressure 0.6 MPa, bearing spherical roller adopt bearings with 3113168, dynamic balancing treatment, with siphon, rotary steam head
Item 022: Carrier roll, Φ700 x 3200 mm, one HT250 cast iron roller, rubber thickness 25 mm, surface pick grooves, rubber hardness 95 degrees, three corrugated air tire pressure, with steam control box, use bearings 23252K, dynamic balancing treatment
Item 023: Scraper, scraper pressurized by cylinder and air bag pressure so that every press mark press gently on the scraper and cylinder to wrinkle equally and protect cylinder surface, quantity 2 units
Item 024: Breathing type hood, 1.2 mm double layer aluminium plate with air blower, induced draft fan, heat exchanger, motor
Item 025: Transmission division, 650 gear, cardan gear, protective guard, equipped with 75 kW high-quality motor, ABB550 frequency changer and operating platform
Item 026: Tight blanket device
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