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NovaStar, PM106, Tissue Paper Production Line, 3500mm Net Width, 10 t/d Capacity, 14-40g/m2 Paper Weight (New)

NovaStar, PM106, Tissue Paper Production Line, 3500mm Net Width, 10 t/d Capacity, 14-40g/m2 Paper Weight

Description

  1. Usage
    1. Mainly for the production of manufacture paper with pulp 14 to 40 g/m², toilet paper.
  2. Parameters
    1. Pulp: waste paper as raw material
    2. Feeding pulp concentration: 0.3 to 0.9%
    3. Beating degrees: 30 to 38°SR
    4. Paper sheet dryness: come out from wire case: 18 to 20%; before go through MG cylinder: 36 to 40%; come out from MG cylinder: 90 to 94%; finish tissue: 90 to 94%
    5. Lateral shrinkage: 8 to 10%
    6. Day running hours: 22 hours/day
    7. Paper making rate: 94%
    8. Yield: 95%
    9. Touch roll line pressure: 60 kN/m
  3. Supporting Parameters
    1. AC voltage: 480 V; 60 Hz
    2. Control voltage: 220/24 V
    3. Water pressure: 0.3 MPa; working pressure: 0.2 MPa
    4. Compressed air pressure: 0.8 MPa; working pressure: 0.5 MPa
    5. Steam pressure: 0.6 MPa; working pressure: 0.3 MPa
    6. Vacuum suction tank: 20 to 40 kPa
    7. Water requirement: pure color, remove impurities, pH value 6.8
  4. Main Technical Parameters
    1. Paper weight: 14 to 40 g/m²
    2. Net width of paper: 3500 mm
    3. Designed speed: 230 m/min
    4. Working speed: 150 to 200 m/min
    5. Nominal capacity: 10 t/d
    6. Track gauge: 4500 mm
    7. Wrinkling rate: 15 to 30%
    8. Drive way: Y-type AC motor drive division, section drive
    9. Control method: frequency conversion
    10. Power: MG cylinder motor: 90 kW; roll-cylinder motor: 5.5 kW; total: 80.5 kW
    11. Arrangement: single-layer, the left and right hand arrangement
  5. Equipment Introduction
    1. Cylinder part, washing part
      1. Cylinder tank uses curved slot-type high pressure sizing. Tank body is carbon steel plate welded, lining is stainless steel and inner surface is polished smooth without sizing. Arc plate is stainless steel welded. Three stage expansion devices make the pulp mixed with dispersing agents spread and shrink.
      2. Cylinder net cage: Ø2000 × 3700 × 4300 mm, 1 pc, bearings 113632, bearing bracket, spoke is gray cast iron, distance: 135 mm, outside of spoke is made of stainless steel press, surface is stainless steel winding, thickness 1.5 mm, distance: 8 mm, balance of correction: ≤1‰ of dead weight.
      3. Couch roll use pneumatic device, style of cylinder Ø125 × 150, including gas control box.
      4. Couch roll: Ø650 × 3750 × 4600 mm, 1 pc, bearing S3520 and bearing bracket, roll body made by Q235 steel plate, axis made by 45# steel, cast iron, balance of correction: ≤1‰ of self-weight. Rubber hardness: “A” 36 to 40°, thickness: 25 mm.
      5. Vacuum tank: 4 pieces, tank body welded by SS304 stainless steel plate, panel is also SS304 material.
      6. Washing device: 2-inch water pipe, 2 pcs, nozzle is fan-shape stainless steel, 80 mm intervals, covering width 3800 mm, moving water pipe, 1 pc, to wash cylinder net cage.
      7. Washing tank: 1 set, the edge by steel board, two sides contain water seal device.
      8. Bracket: welding by shape steel and steel board.
    2. Dryer cylinder
      1. Dryer cylinder: Ø3000 × 3900 × 4500 mm, 1 pc, made by cast iron and alloy, hardness HB220 to 230°, working pressure: 0.5 MPa, with bearings 3113168 and bearing bracket, attach inspection certificate of pressure by authorities.
      2. Equipped with inlet head and siphon pipe.
      3. Touch support roll: Ø800 × 3900 × 4500 mm, 1 pc, cast iron roll core, rubber thickness 25 mm, hardness: “A” 91 to 95°, line pressure 600 N/cm, equip with bearings 113648 and bearing bracket, balance of correction: ≤1‰ of self-weight, grooves made by machine.
      4. Touch roll use pneumatic device, style of pneumatic device Ø480 × 3.
      5. Air hood: with duct and induced draft fan.
      6. Scrapper: 2 sets. Pneumatic wrinkling scrapper of toilet paper: 2 sets. It can wrinkle the paper uniformly, the scrapper is pneumatic press freely, pressure cylinder with buffer, doctor blade is stable type; the height can adjust, with paper box.
      7. Supporting dryer cylinder drive (including motor, reducer, coupling, big gear and small gear, driving gauge).
      8. Guide roll: Ø273 × 4200 × 4500 mm, 10 pcs, with 3618 double bearing, glue thickness 10 mm, stainless steel, red install closure head, 45# steel for axis, with bearing bracket and tile rack. Balance of correction: ≤1‰ of self-weight.
      9. Stretch roll: Ø300 × 4200 × 4500 mm, 1 pc, with 3618 bearing, glue thickness 15 mm, double spiral made by machine, stainless steel, red install closure head, 45# steel for axis, with bearing bracket and tile rack. Balance of correction: ≤1‰ of self-weight.
      10. Electric tensionor: 1 set.
      11. Pneumatic correction: 1 set, with drive tile rack and automatic correction device.
      12. Guide roll tile rack: 16 sets.
      13. Rack: welding by shape steel and steel plate.
    3. Winding machine
      1. Ø600 horizontal winding machine: 1 set.
      2. Ø600 × 3700 × 4500 mm cold cylinder: 1 set, with bearings and bearing bracket, balance of correction: ≤1‰ of self-weight.
      3. Winding roll: 3 sets.
      4. Pneumatic control cabinet: 1 set.
      5. Transmission: including motor, reducer, coupling, big gear and small gear, driving gauge.
      6. Frame: steel plate making.
    4. Base part
      1. Cast iron gauge: 1 suit, after annealing treatment, finishing, contain: single, double slot.
      2. Anchor bolts: 1 set (including nuts, gasket).
      3. Correction gauge: 1 set.
    5. Electronic control part
      1. AC motor, frequency control, drive partly, with electric cabinet: 1 set.
      2. Driving parts: cylinder mould: 7.5 kW, 1; drying cylinder: 110 kW, 1; tissue rewinder: 5.5 kW, 1; ZBK17 vacuum pump: 45 kW, 1; white water pump: 11 kW, 2; high pressure centrifugal pump: 30 kW, 1; cylinder exhaust fan: 5.5 kW, 1; gas hood exhaust fan: 11 kW, 1; move draw knife: 0.75 kW, 2; other parts: 18 kW.
    6. Gas control part
      1. This line equip with pneumatic control box, pneumatic components, pipeline.
  6. Supply Scope
    1. Papermaking workshop in all parts of the (paper machine, pulping equipment, boilers, pipes, valves, flange, cable, etc.).
  7. Detailed Configuration Details
    1. Pulping equipment and configuration: 10 m³ high consistency hydrapulper: 90 kW, 1 set; chain conveyor six meters: 5.5 kW-6, 1 set; highly enriched slag separator: 1 set; 2 m² high frequency vibrating screen: 4 kW, 1 set; 450 pulp refiner.