Stork, PD IV / 1200, 1985, Vinyl Production Line, 1200mm Max Width, 6 Printing Stations

Description

Overview
1. Item 001: Stork machine, type PD IV / 1200, manufactured by Stork Holland in 1985.
2. Ergis purchase date: 2000.
3. Modernization done by Stork in July 2010; after modernization meets PD V standards.
4. Item 002: Additional machines.
5. Item 003: After burner installation of noxious vapors, type VI-13.0, producer Pflock & Meckeler, year 2001, size 28 x 5 x 5 m, capacity of exhausted air max. 15000 m³/h.
Additional Machines
1. Winding machine (rewinder) Frastan: 2 pieces.
2. Double width winding machine (rewinder): 1 piece.
3. Double cell washing machine for screens Renzmann production: 1 piece.
4. Washing machine for barrels Renzmann production: 1 piece.
5. Strona 2 plastisols horseshoe mixer: 3 pieces.
6. Plastisol tanks: 1200 kg, 15 pieces; 400 kg, 20 pieces (approximately).
Process Stork Data
1. One head machine.
2. Six printing stations.
3. Capacity: approximately 500 rolls/h (2 million per year).
4. Max width of printing: 1200 mm.
5. Width of winding: 1250 mm.
6. Mechanical speed: 5 to 100 m/min.
7. Working speed: 40 to 70 m/min.
8. Heating: gas burners.
9. Length: 65 m.
10. Length of blowing oven: 30 m.
11. Sensor system of gas leakage.
Modernization 2010 (Done by Stork)
1. Introducing of automatic register – achieved accuracy +/- 0.15 mm.
2. New DC servo (actuator) for conditioning station.
3. New DC servo (actuator) for rotogravure printing station.
4. New up to date software to control the line.
Additional Data
1. On the first station there is a rotogravure cylinder, although it has not been used.
2. Initially there used to be an embossing cylinder too but was removed and disposed of.
3. All dryers and conditioning are heated by gas burners.
4. Machine has a heat recovery system; the recovered heat heats the whole building during winter.
5. After burner vapor burning system (ecological solution) is included.

Dimensions	65m length
Max Width of Printing	1,200 mm
Width of Winding	1,250 mm