Jabez Burns, 23R, Complete Coffee Roasting Plant, 4200 lbs/hr Capacity, Rebuilt 2013

Description

  1. Overview
    1. Two completely automatic and digital Jabez Burns 23R 4 bag roasters with programmed recipes, automated bucket elevators, destoner, micro filter green bean cleaner, and afterburner for both roasters
  2. Roaster A
    1. Jabez Burns gas-fired batch coffee roaster, model 23R Aco Thermalo (model 23R-02309 on control panel)
    2. Includes Maxon Ovenpak gas burner, model 400, size 422M (roaster rebuilt 2013)
    3. Includes Jabez Burns automatic control console with Allen-Bradley PLC model Micrologix 1500, Allen-Bradley HMI control model PanelView 550, printer, and workstation
  3. Roaster B
    1. Jabez Burns gas-fired batch coffee roaster, model 23R Aco Thermalo (model 23R-04307 on control panel)
    2. Includes Maxon Ovenpak gas burner, model 400, size 422M (roaster rebuilt 2013)
    3. Includes Jabez Burns automatic control console with Allen-Bradley PLC model Micrologix 1500, Allen-Bradley HMI control model PanelView 550, printer, and workstation
  4. Cooler, Stirrer, and Destoner
    1. Two Jabez Burns cooler/stirrer/destoner model Stirflex with airveying discharge duct
    2. Eriez magnet model 20 in RE RPS, style 9706716, with stainless steel enclosure and stainless steel hood with lighting
  5. Exhaust and Dust Collection
    1. Stainless steel exhaust hood over coffee dump bin with exhaust fan and ducting
    2. Mactiflo dust collector with drum discharge, includes National Controls intelligent dust control model DNC-T2310-A10
  6. Green Bean Handling
    1. Universal bucket elevator with airveying pipe to green bean cleaner
    2. Hamatec rotary screen green bean cleaner, type KSD500/1200AM (2007), with Leeson AC variable speed motor control
    3. Universal bucket elevator (from green bean cleaner), model D3-100ED, with pneumatic discharge gate, two bean loading control panels, and two airveying pipes to roaster A and roaster B
  7. Roasted Bean Handling
    1. Two roasted coffee bean elevated holding bins with pneumatic discharge gate and airveying discharge pipe
    2. Circulating blower for roasting line A with support platform
    3. Circulating blower for roasting line B with support platform
    4. Elevated chaff collection cyclone with drum discharge
  8. Scales
    1. Mars 4 ft x 4 ft floor platform scale with digital weight indicator, model MSF-445, 5,000 lb capacity (subject to confirmation)
    2. 24 in x 30 in platform scale with digital weight indicator
  9. Afterburner
    1. Inproheat Industries natural gas thermal oxidizer afterburner, max input 1.4 mm BTU/hr
    2. Includes Maxon Ovenpak-II gas burner, size 425, control panel with temperature recorder and Honeywell burner control
  10. Packaging Machines
    1. Actionpac programmable vibratory bagger, packages whole bean or ground, with Pneu-Con pneumatic conveyor, variable speed options
    2. Key-Pak machines vertical form-fill-seal bagging machine, model EL-1200, with Marble Manor 2-way vent Fresco valve applicator model VA203, two Syntron vibratory magnetic scale feeders model HP-1, two scales, one California vibratory valve bowl feeder, nitrogen flush (was filling whole roasted beans in 5 lb bags), Domino ink jet printer model A200
    3. Hayssenn Ultima vertical form and fill packaging machine, 3 phase with digital display controls, All Fill auger, Video Jet Data Flex 6420 printer, electronic eye, conveyor belt
    4. Second Hayssenn Ultima vertical form and fill packaging machine, 3 phase with digital display controls, All Fill auger, electronic eye, conveyor belt
    5. Triangle vertical form and fill packaging machine, model L6C, 3 phase, 12 amp, Markem Smart Date 5, Matter auger, electronic eye
  11. Cranes
    1. Gorbel radio-controlled bridge crane, 24 ft bridge x 42 ft runways, used for lifting green beans into the roaster bucket elevator
    2. Mentor I-beam monorail crane, 1-ton capacity, approximately 40 ft long, with one Kito radio-controlled electric chain hoist, 1-tonne capacity, and one Mentor bag lifting attachment, 3/4-ton capacity
    3. Mentor I-beam monorail crane, 1-ton capacity, approximately 40 ft long, with one Kito radio-controlled electric chain hoist, 1-tonne capacity, and one Mentor bag lifting attachment, 3/4-ton capacity
    4. Mentor I-beam monorail crane, 1-ton capacity, approximately 40 ft long, with one Kito radio-controlled electric chain hoist, 1-tonne capacity, and one Mentor bag lifting attachment, 3/4-ton capacity
  12. Grinders
    1. Gump grinder, model 66, blades exchanged (2016), floating flavour coffee granulator
    2. Vittoria 3-phase disc grinder, 550 volt
  13. Sealing and Case Systems
    1. Steelnor systems heat sealer with conveyor belts, model Belt, counts program amount of bags and drops into box, with two conveyor belt machines, Allen Bradley DATM micro digital controls, Festo cybernetic controls 404-01-960501
    2. 3M-Matic case sealing system
    3. Eclectic corrugate box taper machine
  14. Compressor
    1. Champion compressor MPC 37 W
  15. Loading Bays
    1. Shipping staging areas, drive in/truck level doors
  16. Quality Control Coffee Room
    1. Photo Volt 580 PC spectrometer (2015) and other equipment to test random coffee samples
    2. Grindmaster grinder, cupping equipment
  17. Coffee Repair Room
    1. Equipped with two offices, multi-plugs and water lines to test multiple coffee brewing devices
  18. Office Space
    1. 10,000 square feet of finished office space with two boardrooms and over 20 offices, filing room, computer room
    2. Each office fully furnished, equipped with desk, chair and filing cabinet (18 desks, 18 filing cabinets - 4 drawer, 18 chairs)
    3. Two furnished boardrooms, two boardroom tables, 10 boardroom chairs, boardroom credenza and overhead writing board wall cabinet
  19. IT Room with Security System
    1. Inside warehouse, offices and outside perimeter
  20. Cafeteria and Kitchen
    1. Includes cabinets, bases and counter top
    2. Two microwaves, dishwasher, refrigerator, stove, coffee maker, grinder, thermal server and stand
  21. Racking
    1. Over 500 running feet, two levels, horizontal and vertical framing, heavy steel constructed and bolted
  22. Nitrogen Compression Drop Lines
    1. Throughout warehouse ready for use, concrete nitrogen pad adjacent to the building for tank
  23. Heating and Air Conditioning
    1. Throughout building and warehouse
    2. Stainless steel wash basin areas with Dyson Airblade hand drying unit, water fountain
  24. Recycling Trash Compactor
    1. EE Controls 20 volt, model 200-STA-600-10, compresses recycling or trash into 40 yard bin
  25. Flavor Room
    1. Equipped with flavouring equipment, extract, heat sealer, scale and grinder
  26. Floor Sweeper
    1. Windsor electric walk-behind floor sweeper with unit charger
  27. Forklift
    1. Raymond electric forklift, model 20-R40II, 4,000 pound lift capacity
  28. Assorted Bins and Barrels
    1. Assorted square plastic coffee bins with lids and forklift channels
    2. Assorted coffee holding barrels