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Cotton Bleaching Line, 600 kg Capacity, 2002

Cotton Bleaching Line, 600 kg Capacity, 2002

Description

  1. Overview
    1. Cotton bleaching line
    2. Capacity: 600 kgs bleached dry cotton per 4 hours per bleaching machine
    3. Two machines per shift: 2400 kgs bleached dry cotton
  2. Item 001: Trutzschler Cleaning Line
    1. 2 feeders
    2. 2 condensers
    3. Step cleaning machine Wilomat
    4. Cyclone filters
    5. Pipes
    6. Floor plan: 3450 x 2930 x 3155
    7. Machine width: 1000 mm
  3. Item 002: Condenser Under Stamping Machine
    1. Producer: Trutzschler – Pheyndt Odenkirchen
    2. Weight: 840 kg
    3. Ventilator speed: n = 1700 turns/min
  4. Item 003: Stamping Machine – Autefa
    1. Producer: Augsburger Textilmaschinen Fabrik GmbH, ZRN
    2. Lift distance: 600 mm/min
    3. Number of lifts: 60 dvigov/min
  5. Item 004: Rough Material Cake Press – Autefa
    1. Producer: Augsburger Textilmaschinen Fabrik GmbH, ZRN
    2. Diameter of cake preparing basket: 1480 mm
  6. Item 005: Electric Lift – Demag
    1. Producer: Demag Forderthenik, ZRN
    2. Load capacity: 4000 kp
    3. Lifting speed: 10 m/min
    4. Lift height: 7 m/min
    5. Travel speed on gossip: 14 m/min
  7. Item 006: Bleaching Machine (Apparatus) Thies 1 and Thies 2
    1. Producer: Thies
    2. Useful volume: machine 6.165 l, hitting stove 48 l
    3. Max temperature: machine 140 °C, hitting stove 190 °C
    4. Max pressure: machine 4.5 bar, hitting stove 13 atu
    5. Test pressure: machine 6 bar, hitting stove 20 bar
    6. Machine diameter: 1610 mm
    7. Machine height: 2355 mm
    8. Wall thickness: 5 mm
    9. Floorboard thickness: 8 mm
    10. Thermometer: 0 to 160 °C
  8. Item 007
    1. Manufacturer: Krantz Company – FRG
    2. Diameter: 1500 mm
    3. Height: 700 mm
    4. Turns per minute: 730
    5. Total weight: 2800 kg
  9. Item 008: Two Steps Wet Cake Opener Meccanica Carresi
    1. System no. 171
    2. Model: 3653
    3. Year: 2002
    4. Total width: 2730 mm
    5. Internal sides: 1400 mm
    6. Maximum height from ground: 3970 mm
    7. Total length: 8600 mm
    8. Total weight: 9000 kg
    9. Power installed: 25 kW
    10. Electrical power supply: volts 380 Hz 50
    11. Air pressure: 6 bar
    12. Capacity: 400 kg/h
  10. Item 009: Drum Dryer Fleissner
    1. Producer: Fleissner Maschinenfabrik GmbH & Co
    2. Year: 2002
    3. Drying temperature: 120 to 140 °C
    4. Number of drums: 4
    5. Production width: 1400 mm
    6. Floor plan: 4288 x 8057 mm
    7. Material: bleached cotton (noils)
    8. Fiber length: 15 to 16 mm
    9. Initial moisture content: 60 to 70% (after centrifugation)
    10. Final moisture content: 6 to 8%
    11. Throughput: 350 kg/h (μ = 0.85), daily capacity about 6500 kg/day with good pre-opening and continuous uniform template in 22 hours at 70% AF and FE 8%
    12. Water evaporation: about 230 kg/h (under production), about 280 kg/h (design of heating)
    13. Drying temperature: 140 to 120 °C
    14. Gas consumption: approximately 0.16 Nm³/kg water to be evaporated
    15. Electric power consumption: about 80% of installed capacity
    16. Consumption of compressed air: 1 to 2 m³/h plant data
    17. Working width: 1400 mm
    18. Heating: natural gas Hu = 34,000 kJ/Nm³
    19. Compressed air: 6 bar (dry, water- and oil-free)
    20. Installed electric power: approximately 64 kW
  11. Item 010: Chemical Storage and Dosing Equipment
    1. Hydrogen peroxide
    2. Sodium hydroxide and acetic acid
  12. Item 011: Waste Water Recuperation System
    1. Waste water recuperation system