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NovaStar, PN112, Continuous PU Sandwich Panel Production Plant, 1200mm Width, 25-250mm Thickness, 142kW (New)

NovaStar, PN112, Continuous PU Sandwich Panel Production Plant, 1200mm Width, 25-250mm Thickness, 142kW

Description

  1. Application
    1. Thickness: 25 to 250 mm
    2. Width: 1200 mm
  2. Equipment Details
    1. Injection machine: 1 set
    2. Pre-metering unit: 1 set
    3. Uncoiler: 2 sets
    4. Platform: upper platform 1 set, lower platform 1 set
    5. Double belt laminating machine: 1 set
    6. Run out conveyor: 3 sets
    7. Control system: 1 set
    8. Cutting machine: 1 set
  3. Design Parameters
    1. Designing production speed: 0 to 13 m/min
    2. Total power: 142 kW (preheating 72 kW)
    3. Power requirement: three phase four wire system
    4. Voltage: 480 V
    5. Effective length of the laminating machine: 24000 mm
    6. Effective width of the laminating machine: 1200 mm
    7. Effective height of the laminating machine: 10 to 150 mm
    8. Effective opening height of the laminating machine: 300 mm
    9. Temperature range of the laminating machine: ≤80 °C
    10. Flux of the foam machine: attachment A
    11. Mixing speed of the foam machine: attachment A
    12. Production speed: 3 to 13 m/min
    13. Anti-pressure ability of the laminating machine (25 °C): 1 MPa
    14. Movement speed of the pouring head: 0 to 60 times/min
    15. Panel specifications: thickness 10 to 150 mm, width 1220 mm
    16. Equipment specifications: 75000 mm x 6000 mm x 7000 mm
    17. Weight of the equipment: about 40 t
  4. Acceptance, Training And After-Sale Service
    1. Acceptance: before the completed machine delivery, party a shall send people to the scene, test run and acceptance.
    2. Training: party b provides the following free training.
    3. Maintenance training: we can provide party a’s 4-6 persons with installation and debugging training, they can basically grasp the equipment main body and equipment composition in the process of training, finish the daily maintenance of production.
    4. Production debugging training: after installation and debugging, party a appoint 2-3 production debugging personnel to learn from party b’s technician, put the machine into commissioning test run after mastering the operation.
    5. Equipment installation: after the products delivery to party a, party b will send technician to the scene for installation, party a appoint somebody to help party b and mobilized by party b. Meanwhile party a shall be responsible for the arrangement of unloading, lifting, handing and so on. Party b will send 2-3 technician and lead the person from party a to install, installation period set up by party b, party a need to cooperate with party b to finish the installation in time, provide party b with installation tools and site installation conditions, such as water and electric.
    6. Quality warranty period: quality warranty period is one year.
  5. Other Matters
    1. Maintenance and operation requirements: party a shall set up special maintenance team to carry out regular maintenance of equipment, cleaning and maintenance once a day, removal the dirt timely.
    2. Operate environment: operate environment without large of corrosive gas, workshop requires ventilation and drying. According to the working condition, runtime environment, production and energy saving, it’s necessary to keep double crawler laminating machine warm, so party a needs to build the heat preservation room, meanwhile, keep the room ventilation.
  6. Spare Parts List
    1. Double belt laminating machine: standby upper and lower chain plate (upper chain plate 1 piece, lower chain plate 1 piece)
    2. Double belt laminating machine: standby bearing (5 sets)
    3. Double belt laminating machine: standby side block (8 pieces)
  7. Equipment Configuration List
    1. Pre-metering unit: single unit, 1 piece
    2. Pre-metering unit: servo motor ms-130st-m10015b-21p5 (1.5 kW), 1 piece
    3. Upper and lower uncoiler: 3 t, 2 pieces
    4. Upper and lower uncoiler: magnetic powder brake 200 nm, 2 pieces
    5. Upper and lower uncoiler: inflatable shaft φ150 mm, 2 pieces
    6. Double belt laminating machine: 24000 x 2400 x 2300, 1 piece
    7. Double belt laminating machine: reducer x85-247, 2 pieces
    8. Double belt laminating machine: motor 3 kW, 2 pieces
    9. Double belt laminating machine: φ70 mm, 16 pieces
    10. Double belt laminating machine: motor 1.5 kW-4p, 2 pieces
    11. Hot air circulation: ——, 1 piece
    12. Electric heating: 72 kW, 1 piece
    13. Duct insulation: 600 x 300 x 12000, 1 piece
    14. Centrifugal fan: 4-72-6c, 1 piece
    15. Regulating valve: 300 x 300, 2 pieces
    16. Tracking and cutting system: a set of circular saw blade cutting machine (drive by motor), 1 piece
    17. Run out conveyor: 4000 x 1500, 3 pieces
    18. Electric control: plc, 7.5 inches op localization operator, 1 piece
  8. Attachment A: Model 907 High Pressure Foam Machine
    1. Main configuration: high pressure foam machine, double components pouring flux 300 g/s, 1 set
    2. Material mixing pressure: 8 to 15 MPa (designing pressure 31.5 MPa)
    3. Injection rate: 65 to 290 g/s
    4. Injecting time range: 0.01 s to 99.99 s
    5. Radio of the raw material: ≥3:2 to 3:1 (manual regulation)
    6. Injecting accurate: ≤±1%