Recard, Crescent Former, 1998, 2730mm Trimmed Width, 1500 m/min, 75 tpd

Description

  1. Paper Machine Overview
    1. Nominal width: 2780 mm
    2. Trimmed width: 2730 mm
    3. Design speed: 1500 m/min
    4. Production speed: up to 1450 m/min
    5. Grammage: 14 to 23 gsm
    6. Production: 75 ton/day
    7. Raw material: virgin pulp
    8. Drive voltage: 400 V, 50 Hz
    9. Machine drive type: AC and DC 400 V
    10. Hood drive type: Siemens AC
    11. DCS: included
    12. Major rebuilds: headbox refurbished by Recard (St Macchine) in 2011
    13. Key products: all type hankies, napkins, facials, toipa, and kitchen towel
  2. Scope Of Supply – Stock Preparation (100% Virgin Pulp)
    1. Conveyor for virgin pulp
    2. Conventional pulper ST capacity 45 m³
    3. HDC cleaner
    4. 2 DD refiner Bruno Power installed 375 kW
    5. Polydisc on SS
    6. Flotation unit OMC model DF25 (2010)
    7. Reject press Neyrtec model FB250 (2010)
    8. Stainless steel tanks with agitator
    9. Fan pump Ahlstrom
    10. Vertical screen ST
    11. 2 x vacuum pumps Nash and Azmec
  3. Headbox
    1. Pond side width: 2850 mm
    2. Layers: 1
  4. Forming
    1. Pickup: no
    2. Felt vacuum boxes: 2
  5. Wet Section / Pressing
    1. Wet press: no
    2. Suction press: 80 kN/m
    3. Blind press: no
    4. Steam box: no
  6. Yankee Cylinder
    1. Operating pressure: 7.5 barg
    2. Metallized in 2015 by Jager, new heads’ bolts
    3. Diameter: 3580 mm
  7. Drying Hoods (Valmet 1998)
    1. Energy: gas / max temperature 450 °C
    2. Profiling: yes (6+2)
  8. Creping
    1. Type: ceramic (conformatic)
  9. Pope Reeler
    1. Maxi roll diameter: 2000 mm
    2. Maxi width: 2730 mm
  10. Extractor
    1. Extractor: no
  11. Accessories
    1. Dust extraction: yes (Brunnschweiler 2011)
    2. Scanner: Voith infrared (2012)
    3. Spare parts: yes (mechanical and electrical)
    4. Consumables: felts and wires
    5. Hydraulic power station: yes
    6. Lubrication system: yes
    7. Drawings and technical files: not available
  12. Second Hand Rewinder Overview
    1. Manufacturer: Recard
    2. Year: 2006
    3. Rewinder: original
    4. Maxi width: 2820 mm
    5. Maxi reel diameter: 2200 mm
    6. Production speed: 1500 m/min
    7. Basic weight range: 14 to 30 gsm
    8. Max plies: 4
    9. Drive voltage: 400 V AC
    10. Drive type: ABB DC – 440 V
  13. Scope Of Supply – Rewinder
    1. Unwind station: 4 stands, max parent reel diameter 2600 mm
    2. Calender: Voith Econip (floating nip), queen roll diameter 480 mm, king roll diameter 350 mm
    3. Rewinder: maxi reel diameter 2200 mm, maxi width 2780 mm, production speed up to 1500 m/min, basic weight range 14 to 30 gsm, max plies 4
    4. Core extractor: FIS 2006
    5. Roll evacuation: floor stretch wrapping FIS (2006) with integrated weight cell, maxi load 3000 kg, roll diameter mini 800 / maxi 2200 mm, maxi width 3000 mm
    6. Electrical equipment: main operator panel in soundproof cabin, PLC Siemens (S7-317), drives ABB
    7. Accessories: dust extraction yes (together with PM2), spare parts yes (mechanical and electrical), hydraulic power station yes, drawings and technical files available
  14. Electrical Equipment
    1. Complete sectional drive for the paper machine and rewinder