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Rite-Zerbo Reeling, Dyeing, Drying, and Hank to Cone Plant, 127 kW

Description

  1. Overview
    1. Complete plant for dyeing acrylic / wool: reeling - dyeing - drying - hank to cone.
    2. Total power: 127 kW.
    3. All machines are in perfect running condition.
  2. Item 001: Rite-Zerbo Reeling Machine
    1. For acrylic-wool yarn with two independent sides.
    2. 19 hanks each side, total 38 hanks.
    3. Hank weight 750 g (can use up to 1000 g).
    4. With inverter with trapezoidal system “T”.
    5. Machine headstock embodies all driving mechanisms, protected by a case and easily accessible for overhaul.
    6. Pre-set counter permits reeling of crossed hanks of a given weight.
    7. Pilot light warns operator when machine is ready to doff.
    8. When an end breaks, the machine stops instantaneously via a special and trouble-free electronic device.
    9. Electrical quick braking device automatically disengages when machine is stopped, leaving the swift free.
    10. Speed change is progressive from 180 to 400 rpm.
    11. Speed indicators fixed on headstock directly show number of revolutions.
    12. Circumference of the swifts is adjustable.
    13. Swift has a middle support and a safety prevents dropping of swifts in case of faulty handling.
    14. Two sides of machine are independent with separate motors, electrical and mechanical appliances, divided by steel sheets.
    15. Electrical equipment includes: start and stop at a given hank weight, detector yarn guides, quick electrical braking with disengagement of swift when stopped, pilot lamp that lights when reeling is over, transformer fixed to control panel for low-tension controls, safety device to avoid faulty handling.
    16. Feeding system: creel on top of machine.
    17. Automatically close and open the swifts.
    18. Differential uniform crossing device - trapezoidal system “T”.
    19. Special patented traversing mechanism permits differential uniformed crossing over entire width of hank, with possibility of varying type of cross or hank width from 80 to 500 mm.
    20. Possible to quickly vary at will the radio of crossing.
    21. Gears necessary for three different ratios of crossing are included.
    22. Instantaneous stop motion with photo-electric cell as stop motion at any end break.
    23. Technical characteristics: hanks no. 19 per side, total 38 hanks (max weight 1000 g).
    24. Motors: 2, hp 4, 4 poles, 400 V.
    25. Quantity: 2.
  3. Item 002: Loris Bellini Cabinet for Hanks Yarn Dyeing Bleaching and Other Treatments
    1. Capacity approx 75 kgs (base HB acrylic).
    2. Electrical box, microprocessor, inverter.
    3. Vertical cabinet and all parts with contact to dyeing bath in stainless steel AISI 316/L manufacturing.
    4. Working temperature: 108 °C.
    5. Working pressure machine: 0.4 bar.
    6. Power required: 6.6 kW (400 V – 50 Hz).
    7. High delivery reversible unit pump.
    8. Indirect heating/cooling coils for the bath.
    9. Expansion vat for re-circulation, containing bath expansion and introduction of dyestuff.
    10. Skein quick sampling apparatus with special devices guaranteeing utmost protection to workman during work cycle.
    11. 2 travelling loaders with several grooves to load hank support rods with standardized length, consisting of wheeled cases with upper and lower grates to control spreading of the bath.
    12. Hank support stick (each loader) quantity: 20 pcs, length mm 1045 - head mm 50 (total 40 pcs each loader).
    13. Machine equipped with a dye stick double fitting.
    14. 2 outer trolley to hook up, carry and loaders.
    15. Stainless steel pump for dyeing introduction and pressure in the machine.
    16. Quantity: 2.
  4. Item 003: Loris Bellini Cabinet for Hanks Yarn Dyeing Bleaching and Other Treatments
    1. Capacity each machine approx 150 kgs HB acrylic yarn.
    2. Total capacity 150 + 150 kgs = 300 kgs, machines connected in parallel.
    3. Machines can work as single unit or in parallel (tandem).
    4. Electrical box, microprocessor, inverter.
    5. Vertical cabinet and all parts with contact to dyeing bath in stainless steel AISI 316/L manufacturing.
    6. Working temperature: 108 °C.
    7. Working pressure machine: 0.4 bar.
    8. Power required (each machine): 6.6 kW (400 V – 50 Hz).
    9. High delivery reversible unit pump.
    10. Indirect heating/cooling coils for the bath.
    11. Expansion vat for re-circulation, containing bath expansion and introduction of dyestuff.
    12. Skein quick sampling apparatus with special devices guaranteeing utmost protection to workman during work cycle.
    13. 2 travelling loaders with several grooves to load hank support rods with standardized length, consisting of wheeled cases with upper and lower grates to control spreading of the bath.
    14. 2 outer trolley to hook up, carry and loaders.
    15. Machine equipped with a dye stick double fitting.
    16. Stainless steel pump for dyeing introduction and pressure in the machine.
    17. Quantity: 2.
  5. Item 004: Loris Bellini Cabinet for Hank Yarns Dyeing Bleaching and Other Treatments
    1. Capacity each machine approx 300 kgs (acrylic & wool).
    2. Total capacity 300 + 300 kgs = 600 kgs, machines connected in parallel.
    3. Machines can work as single unit or in parallel (tandem).
    4. Electrical box, microprocessor, inverter.
    5. Vertical cabinet and all parts with contact to dyeing bath in stainless steel AISI 316/L manufacturing.
    6. Working temperature: 108 °C.
    7. Working pressure machine: 0.4 bar.
    8. Power required (each machine): 8.6 kW (400 V – 50 Hz).
    9. High delivery reversible unit pump.
    10. Indirect heating/cooling coils for the bath.
    11. Expansion vat for re-circulation, containing bath expansion and introduction of dyestuff.
    12. Skein quick sampling apparatus with special devices guaranteeing utmost protection to workman during work cycle.
    13. 4 travelling loaders with several grooves to load hank support rods with standardized length, consisting of wheeled cases with upper and lower grates to control spreading of the bath.
    14. 3 outer trolley to hook up, carry and loaders.
    15. Machine equipped with a dye stick double fitting.
    16. Stainless steel pump for dyeing introduction and pressure in the machine.
    17. Quantity: 2.
  6. Item 005: Pozzi Centrifugal Hydro-Extractor
    1. Diameter 1500 mm.
    2. Max loading capacity 300 kgs.
    3. Electrical box and programmed cycle, gradual starting and gradual braking by inverter.
    4. Stainless steel basket, 1500 mm diameter maximum material, equipped with automatic breaking, new electrical box, centrifugal time regulation, assembled in electrical and pneumatical part.
    5. Max area machine 2.4 x 2.6 m.
    6. Basket diameter: 1500 mm.
    7. Height of basket: 510 mm.
    8. Speed of basket: 700 rpm.
    9. Max load: 300 kgs.
    10. Motor: 15 kW.
    11. Net weight: 2400 kgs.
    12. Pendular suspensions.
    13. Outer casing, lid, and basket-group in stainless steel.
    14. Quantity: 2.