Master, Indigo Rope 24, 2005-2006, Rope Dyeing Denim Plant, 24 Ropes, Karl Mayer Ball Warper & Sizing

Description

  1. Overview
    1. Complete indigo rope dyeing and finishing line consisting of multiple integrated machines and systems.
    2. All items are from the same plant and are available as a single lot.
  2. Item 001: Karl Mayer Ball Warper
    1. Make: Karl Mayer
    2. Year: 2006
    3. 2 gv creel with 576 positions
    4. Gauge: 350 mm
    5. Speed: 750 meter/min
  3. Item 002: Master Indigo Rope 24
    1. Make: Master, Italy
    2. Year: 2006
    3. Creel for 24 positions
    4. Beam diameter: 1220 mm
    5. Beam gauge: 1272 mm
    6. The rope range has the flexibility to produce different dyeing processes.
  4. Item 003: Process Bath Chambers
    1. Combination: 4 x 8 x 4
    2. 4 baths for mercerizing and washing
    3. 8 baths for indigo dyeing
    4. 4 baths for washing and sulfur process
    5. All baths with squeezing padders
    6. Quantity: 16
  5. Item 004: Kitchen Preparation With 11 Integrated Tanks
    1. 1 preparation tank for indigo, 1500 x 2250, 3500 litres
    2. 1 preparation tank for colours, 1500 x 1250, 2000 litres
    3. 1 preparation tank for auxiliaries, 1500 x 1250, 2000 litres
    4. 1 indigo feeding, 1500 x 2250, 3500 litres
    5. 1 indigo feeding, 1500 x 2250, 3500 litres
    6. 1 feeding reduction, 1500 x 1250, 2000 litres
    7. 1 sulfur, 1500 x 1250, 2000 litres
    8. 1 feeding reactive/indanthreen, 1500 x 1250, 2000 litres
    9. 1 feeding alkalis
    10. 1 feeding soap
    11. 1 feeding oxidation
    12. 1 feeding post treatment
    13. Steamer on entry and exit
    14. Quantity: 11
  6. Item 005: Drying Cylinders
    1. 12 x 3 ramalluminium drying cylinders
    2. Quantity: 36
  7. Item 006: Exit With Coiling System
    1. Exit with coiling system for dyed rope
    2. Electronically equipped panel for all functions, moisture and tension control with 0% elongation between points
  8. Item 007: Ball Opener Formia Nuova
    1. Make: Formia Nuova, model BW
    2. Year: 2006
    3. 4 ends
    4. Driven by electronic TLC
    5. Beamer and re-beamer with automatic pre-feeder accumulator
    6. Quantity: 6
  9. Item 008: Rebeamer Formia Nuova
    1. Make: Formia Nuova
    2. Year: 2006
    3. Electronic drive
    4. Automatic let-off
    5. Working width: 1600 mm
    6. Quantity: 6
  10. Item 009: Karl Mayer Sizing Machine
    1. Make: Karl Mayer Rotal
    2. Year: 2005
    3. Creel for 24 beams and complete with overhead crane
    4. Working width: 2500 mm
    5. Head stock model WVE11
    6. Creel model ANP
    7. Beam diameter: 1200 mm
    8. 2 x size box
    9. 2 x nip and 2 dips
    10. 12 x drying cylinders ZM2/2-6
    11. 8 x squeezing cylinder
    12. Humidity controller
    13. Air waste collection by 3 exhaust on hood
    14. Beams with pneumatic brakes
    15. Control panel with DLC to control all the line
    16. 36 beams with machine
    17. Quantity: 2
  11. Item 010: Osthoff-Senge Singeing Machine
    1. Model: UF-1
    2. Working width: 2200 mm
    3. Year: 2006
    4. Double jet burner with 2 flames
    5. Flame reduction device
    6. Desizing tank
    7. Complete with J feeding VP99 and J exit VP99
    8. Feeding by gas
    9. Air and dust extraction by fan
    10. Centralized filtration on side
    11. Exit on rolls (for washing process)
    12. Integrated with Benninger washing range
  12. Item 011: Benninger Washing Range
    1. Year: 2006
    2. J scray entry
    3. E&L guiders
    4. First tank Ben Impacta with squeezers
    5. Second Ben Injecta for injection of steam
    6. 4 x Ben Extracta washing tanks
    7. Roller width: 2.2 mts
    8. Ramallumin 24 dry cylinder range, 8 teflon coated
    9. Mahlo weft control on exit
    10. Exit with J scray as well as plaiter and batcher
  13. Item 012: Causticisation and Mercerising Range
    1. Year: 2006
    2. J scray entry into intermediate scray
    3. Direct to bleaching steamer
    4. Approx content 120 mts
    5. By-pass directly also possible to Ben Dimensa roller bed chainless mercerising unit
    6. One pre-wash
    7. 7 Ben Extracta washing tanks
    8. Roller width: 2.2 mts
    9. Ramallumin 24 dry cylinder range, 8 teflon coated
    10. Mahlo weft control on exit
    11. Exit with J scray as well as plaiter and batcher
    12. 4 dosing tanks
  14. Item 013: Unistar Stenter Frame
    1. Make: Artos
    2. Year: 2006
    3. Nominal width: 2400 mm
    4. Working width: 2200 mm
    5. 10 chambers with gas
    6. Chain with pin and clips
    7. Manual winding control
    8. Folder in exit
    9. Kusters padder
    10. Mahlo weft straightener
    11. Head type UVB
    12. Exhaust by 2 fans
    13. Feeding by batcher and J scray
    14. Exit by J scray and batcher for next process
    15. Control panel with frequency inverter
    16. Voltage: 380.3.50 Hz
    17. Quantity: 2
  15. Item 014: Bruckner Sanforizing Machine
    1. Year: 2006
    2. Type: OS-18
    3. J scray entry
    4. E&L guiders
    5. Roller width: 2.0 mts
    6. Weko system Aquapec 200
    7. Heating cylinder
    8. Mahlo Orthomat weft straightener FMC 12 with 4 heads
    9. 3 meters length mini stenter
    10. Rubber belt unit
    11. Big cylinder Palmer Dyer
    12. Secondary cylinder dryer
    13. Maximum working pressure: 6 bar
    14. Maximum temperature: 165