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Neumag, Power Consumption Plant, Extruder Max 100 kg/h, Extruder Max 50 kg/h, Total 437 kVA

Description

  1. Electrical Energy Consumption Data
    1. Item 001: Chips conveying system – single connection drive 3 kW, total connection drive 3 kW, quantity 1.
    2. Item 002: Pp and masterbatch metering and mixing device – single connection drive 1 kW, total connection drive 3 kW, quantity 3.
    3. Item 003: Extruder max. 100 kg/h – single connection heating 24 kW, drive 37 kW; total connection heating 24 kW, drive 37 kW, quantity 1.
    4. Item 004: Extruder max. 50 kg/h – single connection heating 24 kW, drive 26 kW; total connection heating 48 kW, drive 52 kW, quantity 2.
    5. Item 005: Screen changer – single connection heating 4 kW, drive 1.5 kW; total connection heating 12 kW, drive 4.5 kW, quantity 3.
    6. Item 006: Dowtherm boiler – single connection heating 15 kW, total connection heating 30 kW, quantity 2.
    7. Item 007: Spinning pump – inverters – single connection drive 1x0.9 kW, total connection drive 3.6 kW, quantity 4.
    8. Item 008: Monomer exhaust system – single connection drive 4 kW, total connection drive 4 kW, quantity 1.
    9. Item 009: Quench air unit – single connection heating 30 kW, drive 5 kW; total connection heating 30 kW, drive 5 kW, quantity 1.
    10. Item 010: Humidifier for quench air – single connection heating 45 kW, total connection heating 45 kW, quantity 1.
    11. Item 011: Spin finish application system – single connection drive 0.09 kW, total connection drive 0.036 kW, quantity 4.
    12. Item 012: Godet drives non-heated poy – single connection drive 7.5 kW, total connection drive 45 kW, quantity 6.
    13. Item 013: Godet heated fdy – single connection heating 14 kW, drive 5.5 kW; total connection heating 42 kW, drive 16.5 kW, quantity 3.
    14. Item 014: Godet non heated fdy – single connection drive 5.5 kW, total connection drive 5.5 kW, quantity 1.
    15. Item 015: Winder – single connection drive 6.8 kW, total connection drive 27.2 kW, quantity 4.
    16. Total connections: heating 231 kW, drive 206 kW.
  2. Installed Energies
    1. Heating: ca. 231 kva.
    2. Drive: ca. 206 kva.
    3. Total: ca. 437 kva.
    4. Consumption approx.: 436 kva x 24 h x 38% operating time 3976 kwh/day.
  3. Table Of Other Energies
    1. Extruder (3 units): cooling water <32°c 12 m³/h.
    2. Spin finish system (1 unit): demi water 10 l/h.
    3. Intermingling nozzles (28 units): compressed air 7 to 8 bar 168 nm³/h continuous.
    4. Winder (4 units): compressed air 7 to 8 bar 4 nm³/h continuous.
    5. Pneumatic tools (1 unit): compressed air 7 to 8 bar 40 nm³/h continuous.
    6. Threading injector (2 units): compressed air 7 to 8 bar 480 nm³/h temporary.
    7. Total: cooling water 4* m³/h, compressed air continuous 212 nm³/h, compressed air temporary 480 nm³/h.
    8. *It is also possible to connect the cooling water for the extruder to the chiller of the quench air unit.
  4. Approximate Compressed Air Consumption
    1. Continuous: 212 nm³/h, quality of air: free of oil and water, dew point min. + 2°c.
    2. Temporary: 480 nm³/h, quality of air: free of oil and water, not specially prepared.