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Korea Machinery, EPS Sandwich Panel Line, Max 12m/min, 40-250mm Thickness

Korea Machinery, EPS Sandwich Panel Line, Max 12m/min, 40-250mm Thickness

Description

  1. Overview
    1. Eps (expanded polystyrene) sandwich panel line for roof, wall and r.p panel.
    2. Metal corrugated sheet faceted.
    3. Product: 3 kinds of different shape product of roof, wall, r.p.
  2. Machine Components
    1. 3 x un-coilers (automatic type).
    2. Roll forming machine.
    3. E.p.s feeding (insert) line.
    4. Laminating machine.
    5. Panel cut-off machine: rail moving auto cut.
    6. Control panel.
  3. Basic Design
    1. Type: wall, roof combination.
    2. Line speed: max 10 m/min for roof, max 12 m/min for wall.
    3. Raw material of prepainted steel, stainless & aluminium in coil.
    4. Coil inner diameter: 508 mm.
    5. Coil out diameter: 1200 mm.
    6. Coil weight: max 5 ton.
    7. Thickness: 0.3 to 0.7 mm.
    8. Width before-corrugation of pre-painted steel and after-corrugation (eps panel products): roof panel upper 1219 mm, lower 1040 mm, after-corrugation 1000 mm (= 500 + 500) and 1112 mm; wall panel upper 1040 mm, lower 1040 mm, after-corrugation 1000 mm (= 500 + 500) and 1030 mm.
    9. Thickness of eps panel (products): min 40 mm, max 250 mm.
    10. Cutting length: min 2 meter, max 15 meter.
    11. Pass line height: 800 mm.
  4. Technical Specifications
    1. Uncoiler: type mechanically automatic type, dimension 1000 h x 1300 w x 3200 l, weight 2.5 ton, kinds of frame 150 x 100 x 6 t (sq pipe), drum 480 mm ~ 508 mm dia.
    2. Roll forming (roof): dimension 1690 h x 1300 w x 10 meter l, weight 10 ton, kinds of frame h-beam, bearing uct 211, roll shaft dia 80 mm dia, roll dia 180 mm dia ~ 250 mm dia (chroam coated), motor ac 5 hp.
    3. E.p.s feeding unit: dimension storage 1600 h x 1800 w x 4100 l, dia 1300 h x 1800 w x 8150 mm l, weight storage 1.5 ton, dia 1 ton, kinds of frame 100 x 50 x 3.2 mm t (sq pipe), guide roll mc nylon, guide bar angle 50 x 50 x 5 mm t, pneumatic system.
    4. Laminating m/c: dimension 3100 h x 2500 w x 11.5 meter l, weight 11 ton, kinds of frame 150 x 100 x 6 mm t, roll dia 180 mm dia, 160 mm dia, 105 mm dia.
    5. Panel cutting m/c: dimension 2000 h x 2500 w x 1200 l, weight 2 ton, kinds of frame 100 x 100 x 3.2 mm t, cutting length min 2 meter ~ max unlimited, rail length 4 meter.
    6. Run out table: dimension 1000 h x 1000 w x 10,000 l, kinds of frame 100 x 50 x 20 x 3.2 mm t (channel), weight 300 kg.
    7. Electrical control panel: main control panel 1 set, panel cutting op panel 1 set.
  5. Requirements For Installation, Commissioning And Operation (Scope Of Buyer)
    1. Required factory building: total area min 3,300 m2 including preparation of material; machine line including working & crane space and allowance area min 1,200 m2, height min 7.5 meter, width min 15 meter, length min 50 meter; dimension of complete machine line 3 meter width x 3.5 meter height x 51 meter length.
    2. Required auxiliary equipment for installation prepared by buyer: building floor to be flat concrete; fork lift (min 7.5 ton x 2); overhead crane (min 5 ton); arc welding machine; hammer drilling machine; supply of electricity.
    3. Necessary raw materials for commissioning paid by buyer: prepainted steel coil (around 3 ~ 6 coils) imported by seller jin's trading house; e.p.s board for wall and roof panel; polyurethane glue (mdi, polyol) imported by seller jin's trading house; electricity 380 v x 60 hz x 3p x 50 kw; air heater (it depends on the site temperature).
    4. Utility / consumption: electricity whole 55 kw ~ 60 kw; air compressor 5 h.p.; glue mdi + polyol = 200 g/m2 = 200 gram per square meter panel.
    5. Manpower / buyer: operator 2 persons; workers 4 persons.