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EPS Expanded Polystyrene Sandwich Panel Line, Roof and Wall Panels, Max 12m/min, 0.3-0.7mm Thickness

EPS Expanded Polystyrene Sandwich Panel Line, Roof and Wall Panels, Max 12m/min, 0.3-0.7mm Thickness

Description

  1. Overview
    1. Installed.
    2. Metal corrugated sheet faced automatic continuous EPS (expanded polystyrene) sandwich panel production line.
    3. Produces roof, wall and R.P. panel.
    4. Product: 3 kinds of different shape product of roof, wall, R.P.
  2. Machine Description
    1. Un-coiler (mechanically automatic type) 3 sets.
    2. Roll forming: roof 1 set, wall.
    3. E.P.S feeding (insert) line.
    4. Laminating machine.
    5. Panel cut-off machine: rail moving auto cut.
    6. Control panel.
  3. Basic Design
    1. Type: wall, roof combination.
    2. Line speed: max 10 m/min for roof, max 12 m/min for wall.
    3. Raw material of prepainted steel, stainless and aluminium in coil.
    4. Coil inner diameter: 508 mm.
    5. Coil outer diameter: 1200 mm.
    6. Coil weight: max 5 ton.
    7. Thickness: 0.3 ~ 0.7 mm.
    8. Width before corrugation of prepainted steel and after corrugation (EPS panel products): roof panel upper 1219 mm, lower 1040 mm, after corrugation 1000 mm (=500+500) 1112 mm; wall panel upper 1040 mm, lower 1040 mm, after corrugation 1000 mm (=500+500) 1030 mm.
    9. Thickness of EPS panel (products): min 40 mm - max 250 mm.
    10. Cutting length: min 2 meter, max 15 meter.
    11. Pass line height: 800 mm.
  4. Technical Specifications
    1. Uncoiler: mechanically automatic type; dimension 1000 H x 1300 W x 3200 L; weight 2.5 ton; frame 150 x 100 x 6 T (sq pipe); drum 480 mm ~ 508 mm diameter.
    2. Roll forming (roof): dimension 1690 H x 1300 W x 10 meter L; weight 10 ton; frame H-beam; bearing UCT 211; roll shaft diameter 80 mm; roll diameter 180 mm ~ 250 mm (chrome coated); motor AC 5 HP.
    3. E.P.S feeding unit: storage dimension 1600 H x 1800 W x 4100 L; diameter dimension 1300 H x 1800 W x 8150 mm L; weight storage 1.5 ton, diameter 1 ton; frame 100 x 50 x 3.2 mm T (sq pipe); guide roll MC nylon; guide bar angle 50 x 50 x 5 mm T; pneumatic system.
    4. Laminating machine: dimension 3100 H x 2500 W x 11.5 meter L; weight 11 ton; frame 150 x 100 x 6 mm T; roll diameter 180 mm, 160 mm, 105 mm.
    5. Panel cutting machine: dimension 2000 H x 2500 W x 1200 L; weight 2 ton; frame 100 x 100 x 3.2 mm T; cutting length min 2 meter ~ max unlimited; rail length 4 meter.
    6. Run out table: dimension 1000 H x 1000 W x 10,000 L; frame 100 x 50 x 20 x 3.2 mm T (channel); weight 300 kg.
    7. Electrical control panel: main control panel 1 set; panel cutting op panel 1 set.
  5. Installation, Commissioning and Operation Requirements (Scope of Buyer)
    1. Required factory building: total area min 3,300 m2 including preparation of material; machine line including working and crane space and allowance area min 1,200 m2; height min 7.5 meter; width min 15 meter; length min 50 meter; dimension of complete machine line 3 meter width x 3.5 meter height x 51 meter length.
    2. Required auxiliary equipment for installation prepared by buyer: building floor to be flat concrete; fork lift (min 7.5 ton x 2); overhead crane (min 5 ton); arc welding machine; hammer drilling machine; supply of electricity.
    3. Necessary raw materials for commissioning paid by buyer: prepainted steel coil (around 3 ~ 6 coils); E.P.S board for wall and roof panel; polyurethane glue (MDI, polyol); electricity 380 V x 60 Hz x 3P x 50 kW; air heater (depends on site temperature).
    4. Utility / consumption: electricity whole 55 kW ~ 60 kW; air compressor 5 H.P.; glue MDI + polyol = 200 g/m2 = 200 gram per square meter panel.