Alfa Laval and Trefa, Marshmallow 4 Color Line, 2000, 600 to 1500 kg/h, 220V/380V, 24 Forms

Description

  1. Overview
    1. Equipment for producing confectionery goods (marshmallows)
    2. Marshmallow 4 color line
    3. Alpha Laval and Trefa brand
    4. Year 2000 but overhauled in 2006, rebuilt in 2004 and 2005, completely rebuilt in 2009
    5. For extrusion marshmallow type
    6. Including from mass preparation to bagging machine a to z
    7. Line is capable of making 4 different color marshmallow masses in the same piece by the 4 tube extrusion line
  2. Specifications
    1. 220 V / 380 V, 50 Hz
    2. Capacity 600 to 1500 kg per hour
    3. Possibility to manufacture 24 different forms of product
  3. Condition And History
    1. Line manufactured in year 2000
    2. In 2004, additions were made to the line and the cutting device was changed to guillotine
    3. Aeration machine renewed with a modern model, one with complete computerized PLC system and all the inner details were changed (bearings and gaskets)
    4. In 2005, all the gaskets and bearings on the line were changed
    5. Now it works without stops in continuous system
    6. Installed, but not in production
    7. Line is in excellent condition
    8. Completely rebuilt in 2009
  4. Cooking Department
    1. Made for preparing of raw materials, melting of raw materials, mixing, chopping, and grating of raw materials
    2. 2 tanks for glucose
    3. 1 tank for water
    4. 1 tank for gelatin
    5. 1 tank for mixing of different ingredients
    6. 1 cooking tank
    7. 2 tanks for mixing of different ingredients
    8. 1 tank for weighing ingredients
    9. Sugar hopper with the system of grating the sugar into the sugar powder in the sugar melting machine
    10. 1 vacuum pump
    11. 2 pumps
    12. 1 electrical cabinet
  5. Extrusion Department
    1. Made for aerating of the mass, prepared in the cooking department, cooling the mass in the cooling towel (which works due to the circulation of the cold water), coloring the raw materials, forming the raw material with the help of different moulds, rolling in the starch, sucking out the starch, filtering the starch, cutting the product, vibration cleaning of the product and sucking out the starch
    2. 1 main tank for the product
    3. 1 aeration machine with compressor
    4. 1 pump
    5. 1 cooling towel
    6. 1 valve
    7. 3 systems for mixing the colors with three pumps for pushing the product to the moulds through the valve
    8. 1 conveyor
    9. 1 conveyor for the regeneration of the starch
    10. System of the regeneration of the starch, includes the following:
      1. 2 funnels with conveyors for starch
      2. Filter with vibrator for cleaning the starch
      3. 3 systems for transporting the starch
      4. 1 cabinet for sucking the starch from the air
      5. 1 system for transporting the starch to the main conveyor
      6. 1 drum for cleaning the product from the starch
    11. Rotary cutting system, that was changed to guillotine in continuous
    12. Conveyor with the vibrating system for cleaning the product
    13. Line for transporting the product
    14. 3 main electric cabinets
    15. Moulds for forming the product:
      1. 4-colors moulds set
      2. 2-colors moulds set
  6. Prepacking Department
    1. The product is then transported to the prepacking department
    2. In this department, the product is cleaned from the starch with the help of vibrating systems
    3. The starch transports to the extrusion department
    4. The product is ready for packing
    5. 1 valve with vibrosystem
    6. Line for cleaning the product of the starch
    7. Conveyor line for packing the product to the boxes
    8. 1 electric cabinet with the cabinet for sucking the starch