Toyoda, FL-100, 1997, 120 Spindles, 4-Roller Double Apron D-Type Drafting

Description

  1. Overview
    1. Toyoda high-speed simplex fly-frames model FL100
    2. Year 1997
    3. 120 spindles each
    4. Right hand drive (headstock positioned at right hand when facing flyer)
  2. Main Specifications
    1. Number of spindles per machine: 120 spindles
    2. Staff length: 440 mm
    3. Number of spindles per staff: 4 spindles
    4. Lift: 406 mm
    5. Nominal full bobbin diameter (actual): 152 mm (146 mm)
    6. Easier doffing device (flyer supported and driven at top flyer rail): included
    7. Fibre to be used: cotton
    8. Fibre length: 22 to 40 mm
    9. Yarn count to be spun: Ne 7, 13 and others
    10. Kind of yarn (combed or carded): carded
  3. Driving System
    1. 3 types of individual motors (motor built-in gear-end head - main (flyer + draft part) - bobbin and lifting)
    2. Push button switch control: for run, stop, and inching
    3. Soft start: by inverter
    4. Main revolution journals: mounted with ball bearings
  4. Drafting System
    1. 4-roller double apron d-type
    2. Roller stand inclination: 15 degrees
    3. Short bottom apron: Toyota standard
    4. Weighting arm: SKF PK1500-001938
    5. Top roller load (kg/2 spindles): front 12 (9, 15), 2nd 20 (15, 25), 3rd 15 (10, 20), back 15 (10, 20)
    6. Cradle: SKF OH514-110
    7. Radius and width: radius 34.5 mm, width 40 mm
    8. Tenser gauge (mm): green 6.5, blue 8.3, brown 11.3
    9. Top apron: Toyota standard
    10. Bottom roller (front, 2nd, 3rd, back) diameter: 28.5 x 28.5 x 28.5 x 28.5 mm
    11. Bottom roller type (front, 2nd, 3rd, back): helical x helical x knurled x knurled
    12. Bottom roller finishing: multiple chromium coating, neck mounted with needle bearing and jointed with screw
    13. Top roller made by SKF: front, 2nd, and back = LP315-110, 3rd = LP317-110
    14. Bare diameter: all 4 top rollers are 19 mm
    15. Covered diameter (front, 2nd, 3rd, back): 28 x 28 x 25 x 28 mm
    16. Rubber cot width (front, 2nd, 3rd, back): 39 x 39 x 40 x 39 mm
    17. Type of rubber cot: press fit type
    18. Bottom roller gauge: Armstrong, front to 2nd: 35-42 mm, 2nd to 3rd: 47-52 mm, 3rd to back: 45-52 mm
    19. Front collector, condenser, sliver guide: 7.0 mm, 15 mm, 17 x 4.0 mm
  5. Clearer and Suction System
    1. Clearer: positive intermittent revolving clearer with comb for top, bottom rollers
    2. Top clearer cover: with (open type)
    3. Bottom clearer cloth: individual type
    4. Pneumatic suction under clearer: for collecting bottom clearer waste by comb
    5. Exhausted air: floor
    6. Air suction: intermittent and continuous suction selectable
    7. Waste collecting device: standard (manual)
  6. Flyer and Bobbin Details
    1. Flyer spindle diameter: 22 mm
    2. Type of flyer: SL, slitless type
    3. Type of presser: stainless presser
    4. Flyer cap: standard (smooth front row, with groove back row)
    5. Driving systems: flyer shaft driven by timing belt, bobbin shaft driven by gear, flyer and bobbin driven by helical gear
    6. Shaping motion (mechanics and electronics): shaping motion by electric clutch
  7. Creel and Feeding
    1. Sliver feeding can: 508 mm (20) diameter x 1,067 mm (42) height
    2. Creel and rows of feeding rollers: for feeding of single sliver, stainless rows 6-line
    3. Rows of feed rollers for lifting up sliver: 5
    4. Height of feed rollers: 1,700 mm
    5. Overall length from machine top to creel end: 3,830 mm
  8. Spinning Conditions
    1. Sliver to be fed: 420 gr/6 yds (card fibre)
    2. Roving to be delivered: 420 gr/30 yds, 350 gr/30 yds
    3. Total draft: 5.0, 6.0
    4. Twist multiple: 1.1, 1.3
    5. Twist per 25.4 mm: 0.849, 1.099
    6. Flyer and delivery speed (mechanical): max. flyer speed 1,500 rpm, delivery speed 60 m/min
    7. Flyer and delivery speed (practical): max. flyer speed 1,200 rpm, delivery speed 50 m/min
  9. Electrical and Motor Specifications
    1. Winding up, lifting, suction and blow motor: 3.7 kW 4P, 2.2 kW 4P, 3.0 kW 4P
    2. Indicator, auto counter: 5-figure, 3 shift indication, 5-figure indication unit
    3. Tower-shaped signal lamp: gear-end side
  10. Special Attachments Included
    1. Automatic tension controller by micro-computer
    2. Irregular roving preventing device
    3. Package shoulder collapse preventing device
    4. Miss-bobbin donning prevention device
    5. Function panel
    6. Flyer speed control device (inverter)
    7. Main gearing in oil bath (new type)
    8. Automatic grease supply device for draft gearing
    9. Automatic roving positioning device for re-start
    10. Set-length stop and constant-position stop
  11. Options Included
    1. Stop motion upon roving breakage at middle part of package
    2. Safety cover in front of flyer
    3. Automatic lubrication device for flyer and bobbin gear
    4. Luwa BS-type traveling cleaner
  12. Included Items and Documentation
    1. Remaining available spare parts
    2. Approximately 5,000 pieces roving bobbins
    3. Floor plan diagrams, electrical diagrams, instruction manuals, and other diagrams, parts lists in English are included
    4. Sliver cans will be included in sufficient quantity (as which will fit into empty space of container while loading these 2 machines)