Schott & Meissner, Airlaid Thermobonding Line, 2014, 3440mm Working Width, 1400 kg/h Capacity

Description

  1. Overview
    1. Brand: Schott and Meissner
    2. Working width: 3400 mm
    3. Year: 2014
    4. Out of the boxes on the floor, not assembled
  2. Consisting Of
    1. 1 BO 150 bale opener
    2. 1 FO 125 fine opener
    3. 1 TFF 30 transport fan
    4. 2 FC 150 filling cages
    5. 2 BO 150 bale openers
    6. 3 WPS 150 weighing plate systems
    7. 2 CMO 150 continuous mixing openers
    8. 1 TFF 30 transport fan
    9. 1 LVB 150 large volume blender
    10. 1 TFF 30 transport fan
    11. 1 DMX metal detector
    12. 1 PO 175 buffer equipment
    13. 1 TFF 30 transport fan
    14. 1 AWF 344 airlay system
    15. 1 TopCon LP thermobonding oven
    16. Double belt
    17. 2 x 3 m sections
    18. 2 x 2 m cooling sections
    19. 1 cutting and winding unit
    20. Up to 1 400 kg/h
  3. Bale Opening
    1. 1 bale opener (BO 150)
    2. 1 fine opener (FO 125)
    3. 1 transport fan (TFF 30)
    4. 2 filling cages (FC 150)
    5. 2 bale openers (BO 150)
    6. 3 weighing plate systems (WPS 150)
    7. 2 continuous mixing openers (CMO 150)
    8. 1 transport fan (TFF 30)
  4. Blending And Feeding
    1. 1 large volume blender (LVB 150)
    2. 1 transport fan (TFF 30)
    3. 1 metal detector (DMX)
    4. 1 buffer equipment (PO 175)
    5. 1 transport fan (TFF 30)
  5. Airlay-Carding
    1. 1 card feeding unit (CFV 344)
    2. 1 weighing plate system (WPS 344)
    3. 1 air-web former (AWF 344)
    4. 1 high loft outlet
    5. 1 transport fan (TFF 35)
    6. 1 dust fan (DF 25)
    7. 1 filter station
    8. 1 continuous mixing opener (CMO 80)
    9. 1 conveyor belt (C8 80)
    10. 1 transport fan (TFF 30)
  6. TopCon LP Double Belt Oven - Air-Through
    1. 2 x 3 m TopCon LP heating sections
    2. 2 direct heating by gas blower burner 300 kW
    3. 2 circulating air blower, 25000 m³/h, 15 kW
    4. 1 exhaust air fan 6000 m³/h, 3 kW
    5. 2 x 2 m TopCon LP integrated cooling sections
    6. 1 exhaust air blower 28000 m³/h, 15 kW
    7. 1 fresh air blower 28000 m³/h, 15 kW
    8. TopCon LP conveying system including belt guiding system and belt tensioning system
    9. Magnetic system for keeping the top belt suspended
  7. Schott And Meissner Cutting Machine
    1. 1 inlet belt conveyor, length approx. 1000 mm
    2. 7 longitudinal cutting heads, circulating knife, Ø810 mm
    3. 1 sharpening device for longitudinal cutting knives
    4. 1 flying cross cutting head, circulating knife, Ø810 mm
    5. Transport belt for cross cutting unit
    6. Safety fence for cutting machine
  8. Schott And Meissner Ascending Batch Winder Including Transport Belt
    1. Outlet transport belt: length approx. 3000 mm
    2. 1 ascending batch winder max. Ø1500 mm
  9. Multi-Motor AC Drive(s)
    1. Multi-motor AC drive(s) included
  10. Control Panel And Command Panel
    1. Control panel and command panel included
  11. Supervision Of Final Assembly And Start-Up
    1. Supervision of final assembly and start-up included
  12. Environmental Details
    1. Site altitude: ≤ 1000 m
    2. Temperature: 10 °C to ≤ 35 °C
    3. Relative air humidity: 65% ± 5%
    4. Absolute water content: 9-12 g/kg dry air
  13. Design Data
    1. Material in use: carded and airlaid nonwoven
    2. Fibres: PES + BICO
    3. Mixture of fibres: must be confirmed by the customer
    4. Fibre fineness: 3.3 to 6.7 dtex
    5. Fibre length: 36 to 60 mm
    6. Melting point BICO fibre: 110 °C to 140 °C (depending on fibres in use)
    7. Production temperature: max 190 °C (depending on melting fibre)
    8. End product: waddings / insulation
    9. Range of weights: 80 to 3500 g/m²
    10. Final product thickness: max 250 mm
    11. Fibre throughput: max 1400 kg/h (depending on web weight and fibre in use)
    12. Working width / ventilated width: max 3400 mm
    13. Finished product width: max 3200 mm
    14. Production speed: max 18 m/min (depending on product requirements, fibres in use, basic weights)
    15. Mechanical speed: 1 to 20 m/min (ratio 1:20)
    16. Reference product: must be confirmed by the customer
    17. Energy consumption: 1 kg/fibre = approx. 0.3 kW (10 kW = 1 m³ natural gas)
  14. Technical Specification - Bale Opening
    1. 1 bale opener: type BO 150, fibre in use BICO, working width 1500 mm, with frequency regulated drives and 2 m feed table, power installed each approx. 5 kW
    2. 1 fine opener: type FO 125, fibre BICO, working width 1250 mm, mode of drives AC ACF, power installed approx. 9 kW
    3. 1 transport fan: type TFF 30, air capacity max 5500 m³/h, mode of drives ACF, power installed each 4 kW
    4. 2 filling cages: type FC 150, working width 1500 mm, with blow-in-hood and two take-off rolls, mode of drives ACF, power installed approx. 1.0 kW
    5. 2 bale openers: type BO 150, fibre in use PES, working width 1500 mm, with frequency regulated drives, 2 m feed table and fibre outlet through two take-off rolls, power installed each approx. 5.6 kW
    6. 3 weighing plate systems: type WPS 150, working width 1500 mm, for automatic setting and regulation of fibre blending, to be installed between bale opener and continuous mixing opener
    7. 2 continuous mixing openers: type CMO 150, working width 1500 mm, with double-sided feeding through a pair of feed rolls and a tray plate feeding, power installed approx. 13 kW
    8. 1 transport fan: type TFF 30, air capacity max 6000 m³/h, mode of drives ACF, power installed each 7.5 kW
  15. Technical Specification - Blending And Feeding
    1. 1 large volume blender: type LVB 150, working width 1500 mm, filling length 4000 mm, filling height approx. 2000 mm, total height approx. 5200 mm, filling capacity approx. 12 m³, feed by 1 cyclon CYC
    2. 1 transport fan: type TFF 30, air capacity max 5500 m³/h, mode of drives ACF, power installed each 4 kW
    3. 1 metal detector: type DMX, with removing device (BAC) for ferrous parts, detector with electronic apparatus, special PVC pipe with connections, electric-pneumatic valve box, collecting silo
    4. 1 buffer equipment: type PO 175, working width 1750 mm, with blow-in-hood, fling cage, pre opener and suction channel, mode of drives AC ACF, power installed approx. 3 kW
    5. 1 transport fan: type TFF 30, air capacity max 6000 m³/h, mode of drives ACF, power installed each 4 kW
  16. Technical Specification - Airlay-Carding
    1. 1 card feeding unit: type CFV 344, working width 3440 mm, with blow-in-hood, filling cage, fibre compaction by vibration wall and material outlet on gliding plate, mode of drives AC ACF, power installed approx. 7 kW
    2. 1 weighing plate system: type WPS 344, working width 3440 mm, for automatic setting and regulation of web weight during production, to be installed between card-feeder and air-web-former
    3. 1 air-web former: type AWF 344, working width 3440 mm, with movable pre-card and with an air-lay take off device for randomised web, kind of inlet overhead inlet with feed roll, 2 transfer rolls Ø413 mm and Ø550 mm, 2 worker rolls Ø260 mm, 1 stripper roll Ø180 mm, covered turbo roll Ø600 mm, adjustable air-lay forming channel, metallic wire for all rolls, blowing fan for fibre dotting, with a mesh bolt conveyor including an automatic guiding system and suction device for removing fibre accumulations from the mesh conveyor, the mesh conveyor with adjustable channel