Company founded 1975 US-based machinery business experienced in worldwide sales.

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Polytex, EL / EX / KX / KG / VB, Sample Making and Shade Card Mounting Equipment

Description

  1. Overview
    1. Sample and shade card mounting.
    2. Efficient production of up to 1800 cards per hour for an unlimited number of flat mounted, individual samples in any layout configuration has now become reality with the most recent development of Polytex’s universal mounting machines.
  2. Item 001: El / Ex Universal Mounting Machine
    1. Universal mounting machine for the production of colour cards with single, flat mounted colour samples in conjunction with the glueing device “Ax/Ag”.
    2. High precision thanks to the direct application of the samples from the magazine onto the glued card.
    3. Technical Data – El
      1. Output: ≤ 250 cards/h.
      2. Mounting area: ≤ 650 x 420 mm (25 1/2" x 16 1/2").
      3. Card format: ≤ 720 x 550 mm (46" x 21 1/2").
      4. Magazine height: 100 mm (4").
      5. Weight: ~ 450 kg (992 lb).
    4. Technical Data – Ex
      1. Output: ≤ 250 cards/h.
      2. Mounting area: ≤ 1100 x 420 mm (43 1/3" x 16 1/2").
      3. Card format: ≤ 1170 x 550 mm (46" x 21 1/2").
      4. Magazine height: 100 mm (4").
      5. Weight: ~ 450 kg (992 lb).
  3. Item 002: Kx High-Speed Oversize Color Card Production Line (≤720 Cph)
    1. Fully automatic color card production line for biggest production volumes for cards in sizes up to 5 pages din a4 and unlimited number of color chips, paper backed fabric swatches, laminates, wallpapers.
    2. Technical Data
      1. Card format: ≤ 1100 x 420 mm (43 1/4" x 16 1/2").
      2. Card feeder / end stacker: automatic.
      3. Pick-up system: vacuum grippers / transfer plate.
      4. Glue application: screen glue print.
      5. Output: ≤ 720 cards/h.
      6. Weight: ~ 1200 kg (2640 lb).
  4. Item 003: Kg Ultra Highspeed Catalogue Production Line (≤1200 Cph)
    1. Fully automatic ring binder page gluing and mounting line for pages up to 340 x 340 mm (13 3/4" x 13 3/4") and up to max 12 swatches of any non porous, stiff or paper backed swatch material.
    2. Technical Data
      1. Card format: ≤ 340 x 340 mm (13 3/4" x 13 3/4").
      2. Card feeder / end stacker: automatic.
      3. Pick-up system: vacuum grippers.
      4. Glue application: screen glue print.
      5. Output: ≤ 1200 cards/h.
      6. Weight: ~ 950 kg (2090 lb).
  5. Item 004: Vb Robotic Swatch Card Machine
    1. Fully automatic and autonomous swatch card mounting unit for flat glued samples with absolutely new and unique 3d robot conception.
    2. Change of card layout purely digitally, simple and extremely quick and without change of expensive magazines and mechanical glueing frames.
    3. Technical Data
      1. Card format: ≤ 1050 x 350 mm (41 1/4" x 13 3/4").
      2. Swatch size: ≤ 160 x 250 mm (6 1/4" x 9 3/4").
      3. Pick-up system: vacuum or needle pick-up.
      4. Pick-up drive: pneumatic (5 bar).
      5. Glue application: hotmelt, spiral swirl.
      6. Output: 1000 to 1200 samples/h.
      7. Weight: ~ 900 kg (1984 lb).
  6. Item 005: Ke Automatic Single Swatch Mounting Line
    1. Fully automatic sample production line for very high output volumes.
    2. Designed for flat glued samples on shade cards or waterfall cards.
    3. Suitable for home textiles, apparel fabrics, shirting, contract samples, chain swatches, ticket samples and shade cards.
    4. Technical Data
      1. Card size (l x w): ≤ 300 x 216 mm (11 3/4" x 8 1/2").
      2. Fabric size (l x w): ≤ 255 x 210 mm (10" x 8 1/4").
      3. Folded card size (l x w): ≤ 215 x 200 mm (8 1/2" x 8").
      4. Fabric size folded cards (l x w): ≤ 190 x 200 mm (7 1/2" x 8").
      5. Glue application: hotmelt, rows of 1-2.5 mm.
      6. Output: ≤ 1800 cards/h.
      7. Weight: ~ 750 kg (1650 lb).
  7. Item 006: Mk (Memo) Memo Ticket Machine
    1. Semiautomatic memo ticket gluing machine for sticking a folded ticket to a memo sample at the left or right top corner, fully or partially glued.
    2. 2 machines can be operated by one person, allowing highest production volumes.
    3. Technical Data
      1. Unfolded card size (l x w): min. 100 x 65 mm (4" x 2 1/2"), max. 200 x 160 mm (8" x 6 1/4").
      2. Fold-over: 25 to 45 mm (1" x 1 3/4").
      3. Sample size (l x w): max. 250 x 250 mm (9 3/4" x 9 3/4").
      4. Card pick-up system: vacuum.
      5. Sample feeding: manual.
      6. Output: ≤ 1200 cards/h.
      7. Weight: ~ 530 kg (1165 lb).
  8. Item 007: Pick-Up Systems
    1. Suitable pick-ups for most materials: needle pick-ups and vacuum suction units, available with optical sensors for reliable picking and separating of single layers from stacks to ensure the most accurate placement on a card.