Toyoda, RX240 New, 2001, 1200 Spindles, 70mm Gauge, 38mm Ring, Linked with Savio Orion-I Winder

Description

  1. Overview
    1. Toyoda RX240 new ring spinning frames linked with Savio Orion-I automatic winder, year 2001
    2. Model: RX240 new
    3. Number of spindles per machine: 1200 spindles
    4. Spindle gauge: 70 mm
    5. Bobbin length (lift): 210 (185) mm
    6. Number of spindles per staff: 8 spindles
    7. Fibre (length) to be used: cotton, blended, up to 40 mm
  2. Driving System
    1. Spindle drive system: 4-spindle tape (11 mm, W8)
    2. Spindle driving pulley: made by steel
    3. Tape tension pulley: NTN-JPU70
    4. Spindle speed regulating apparatus: inverter (stepless speed change system)
    5. Spindle speed change program: with
    6. Kind of twist: Z-twist
  3. Draft Part
    1. Drafting system: 3-line 2-zone double apron drafting system
    2. Angle of roller stand: 45 deg.
    3. Bottom roller driving system: mechanical
    4. Neck bearing: Texparts UL30
    5. Bottom roller diameter: F 27 x M 30 x B 27 mm
    6. Weighting arm: Toyoda A100
    7. Cradle: Texparts OH2022
    8. Tenser gauge: yellow, lilac, white
    9. Front and back / top roller arbor maker/type: Texparts LP1002
    10. Middle / top roller arbor maker/type: Texparts LP1003
    11. Top and bottom apron maker: Kureha
    12. Top apron type: TA58/TA22
    13. Bottom apron type: TA58/TA68
    14. Bottom apron tension system: long system
    15. Trumpet type: 4 mm diameter
    16. Traverse: twin traverse (6, 8, 10 mm selectable type)
  4. Clearer
    1. Front top clearer: 2 spindles clearer roller
    2. Front bottom clearer: magnetic roller type
    3. Back bottom clearer: stationary pad type
  5. Waste Collection System
    1. Pneumatic system: flute type (3.5 mm x 9 mm)
    2. Pneumatic motor: 5.5 kW
    3. Direction of exhaust air: to the underground
    4. Waste collection system: by manual
  6. Spindle Part
    1. Running part: button tip with cutter part (for 210 mm bobbin)
    2. Maker of running part: Novibra
    3. Diameter of waster cutter: 31 mm
    4. Diameter of warve: 18.5 mm
    5. Spindle lock method: hook type
    6. Spindle brake: finger brake
    7. Spindle insert: Novibra HP-S68 (NASA/3)
  7. Ring Part
    1. Ring maker and type: Kanai Riora (with aluminum holder)
    2. Ring inside diameter: 38 mm
    3. Flange width: 2.95 mm (RR-M)
    4. Setting diameter: 50.8 mm
    5. Traveler clearer: individual type
    6. Ring plate type: standard
    7. Balloon control ring type: Kanpatsu round type
    8. Balloon control ring diameter: 44 mm
    9. Separator: plastic (reinforced type)
    10. Thread lappet type: steel (with spring)
    11. Type of snail wire: Taftride spiral 4 mm diameter (for Z twist only)
  8. Lifting Motion
    1. Lifting system: screw shaft type positive lifting mechanism
    2. Lifting system of balloon control ring: 2-step motion type
    3. Lifting system of lappet: individual
  9. Creel
    1. Row of creel: 5 rows
    2. Dimension of roving bobbin: 146 x 406 mm
    3. Feeding system of roving: single roving
    4. Bobbin hangar brake: 4G
    5. Height from floor to roof: 3200 mm or more
    6. Overhead cleaner: included Magitex
    7. Spindle waste yarn cleaning: SYC (SCD yarn cutting device)
    8. Provision for roving transfer: for roving transportation system
  10. Function Panel
    1. Function panel type: graphic display
    2. Language of the function panel: in English
    3. Indication unit: Ne, Hank (0.01 HK)
    4. Shift indicator: up to 4-shift
  11. Spinning Conditions / Gearing
    1. Kind of fibre: cotton, and blended
    2. Range of yarn count to be spun: Ne 20, 30, 40 - 80S
    3. Motor pulley with machine: 21,500 RPM
    4. Out end gearing: with
  12. Stationary Autodoffer, Model SCD
    1. Type: winder link type (1 by 1) / counter-clock wise
    2. Linkage winder maker: Savio
    3. Doffing system: doffing equipment fixed on ring spinning frame
    4. All spindles are doffed at same time
    5. Empty bobbins are received once at the bar positioned middle of machine
    6. Bobbin transportation (peg tray system): transportation speed of peg tray is max. 24 pcs/min.
    7. Peg tray for ring spinning frame area is arranged by Toyoda
    8. Interlocking motion between adjoining machine during doffing: with (terminal block only)
    9. Time for doffing (stopping time of production): about 2 minutes
  13. Option
    1. Automatic tilting and resetting: with
    2. Top bunch device: with
  14. Electric Equipment
    1. Safety and electricity specification: JIS standard
    2. Main motor installed power capacity: 60 kW
    3. Main motor type: standard
    4. Pneumatic, SCD, lifting, lappet motors: 5.5 kW, AC 1.2/0.75 kW, 1.2 kW, and 0.02 kW
    5. Position of signal lamp: out end and gear end
  15. Lubrication System
    1. Main and draft gearing: automatic oil dropping system
    2. Auxiliary gearing: grease lubrication (by manual)
  16. Technical Information That Will Be Provided
    1. English instruction manual, parts catalog, mechanical equipment drawing, electrical equipment drawing
  17. Main Specifications for Savio Automatic Link (Winder) Coner
    1. Model Orion-I with 24 spindles on frame of 24 spindles
    2. Invertor in the machine headstock
    3. Linkage to spinning machine Toyoda RX240 (peg tray D.70)
    4. Take up on 4 deg. 20' tube (L. 170 mm, base int. diameter 59 mm, nose 28 mm)
    5. Take-up packages for knitting/weaving
    6. Grooved drum (steel) with 2.5 turns spiral, traverse 152 mm, diameter 94, variable pitch
    7. Processing of cotton/blended yarn
    8. Processing of yarn with count range Ne 30 to 80
    9. Jointair 590Z (39Z2-C2-Z22)
    10. Pre-arrangement for twin-splicer
    11. Yarn suction pipe combs
    12. Quick adjusting knobs on pre-clearers
    13. Clearers Uster Quantum-2
    14. Clearer sensing head IMK C 15 F 23
    15. Pre-arrangement for waxing device
    16. Steel scissors for yarn tensioner device
    17. Bobbin tube length 180 to 230 mm
    18. Bobbin diameter 32 to 45 mm
    19. Bobbin tube inner diameter 17 to 28 mm
    20. Booster
    21. Tensor
    22. Drum on/off pre-arranged electronic type
    23. Single package doffing carriage
    24. Single basket
    25. Package conveyor belt with direction toward the headstock
    26. Double spinning tubes-recycling conveyor belt
    27. Machine with 1 pneumatic adjustment
    28. Magitex with dust discharge in the machine headstock
    29. Lighting along the machine
    30. Hot air discharge by overhead air duct
    31. Main voltage 380 V, cycles 50 Hz
  18. Included With: Muratec Automatic Winder
    1. No. 21C process coner
    2. Year of make: 2004
    3. Number of spindles: 60 drums
    4. Yarn: cotton (main count Ne 40 - 60)
    5. Twist direction: Z twist
    6. Pre-dyed yarn: with
    7. Take-up angle: 6 inches, 4 deg. 20 min cone
    8. Winding drum: 6" x 2.3W/2.5W
    9. Winding speed: max. 2,000 m/min.
    10. Drum surface: standard, steel
    11. Drum drive: DC servo motor direct drive
    12. Yarn detector: photo-electric feeler
    13. Take-up bobbin length: 170 to 174 mm
    14. Take-up bobbin top: 25.4 mm
    15. Take-up bobbin bottom: 59 mm
    16. Nose shape: roll nose
    17. Thickness take-up bobbin: 0.8 to 2.0 mm
    18. Air piping for package brake: with P6 pipe + SV
    19. BRG center (R) brake system: type-A (standard)
    20. Supply bobbin shape: spinning bobbin
    21. Supply bobbin outer diameter: 25 mm
    22. Supply bobbin inner diameter: 18.75 mm
    23. Supply bobbin length: 180 mm
    24. Supply bobbin top outer diameter: 21.1 to 21.5
    25. Wound dia of spinning bobbin: 40 to 43 mm
    26. Magazine pockets: 9 pockets (bobbin diameter 50 mm or less)
    27. Tensor: electronic control (tension manager)
    28. Suction mouth top: double comb
    29. Waxing device: wax 12.7
    30. Balcon breaker: Bal-Con
    31. Automatic doffer: with, 21D type
    32. Cutter: ceramic, standard type