Description Overview Toyoda RX240 new ring spinning frames linked with Savio Orion-I automatic winder, year 2001 Model: RX240 new Number of spindles per machine: 1200 spindles Spindle gauge: 70 mm Bobbin length (lift): 210 (185) mm Number of spindles per staff: 8 spindles Fibre (length) to be used: cotton, blended, up to 40 mm Driving System Spindle drive system: 4-spindle tape (11 mm, W8) Spindle driving pulley: made by steel Tape tension pulley: NTN-JPU70 Spindle speed regulating apparatus: inverter (stepless speed change system) Spindle speed change program: with Kind of twist: Z-twist Draft Part Drafting system: 3-line 2-zone double apron drafting system Angle of roller stand: 45 deg. Bottom roller driving system: mechanical Neck bearing: Texparts UL30 Bottom roller diameter: F 27 x M 30 x B 27 mm Weighting arm: Toyoda A100 Cradle: Texparts OH2022 Tenser gauge: yellow, lilac, white Front and back / top roller arbor maker/type: Texparts LP1002 Middle / top roller arbor maker/type: Texparts LP1003 Top and bottom apron maker: Kureha Top apron type: TA58/TA22 Bottom apron type: TA58/TA68 Bottom apron tension system: long system Trumpet type: 4 mm diameter Traverse: twin traverse (6, 8, 10 mm selectable type) Clearer Front top clearer: 2 spindles clearer roller Front bottom clearer: magnetic roller type Back bottom clearer: stationary pad type Waste Collection System Pneumatic system: flute type (3.5 mm x 9 mm) Pneumatic motor: 5.5 kW Direction of exhaust air: to the underground Waste collection system: by manual Spindle Part Running part: button tip with cutter part (for 210 mm bobbin) Maker of running part: Novibra Diameter of waster cutter: 31 mm Diameter of warve: 18.5 mm Spindle lock method: hook type Spindle brake: finger brake Spindle insert: Novibra HP-S68 (NASA/3) Ring Part Ring maker and type: Kanai Riora (with aluminum holder) Ring inside diameter: 38 mm Flange width: 2.95 mm (RR-M) Setting diameter: 50.8 mm Traveler clearer: individual type Ring plate type: standard Balloon control ring type: Kanpatsu round type Balloon control ring diameter: 44 mm Separator: plastic (reinforced type) Thread lappet type: steel (with spring) Type of snail wire: Taftride spiral 4 mm diameter (for Z twist only) Lifting Motion Lifting system: screw shaft type positive lifting mechanism Lifting system of balloon control ring: 2-step motion type Lifting system of lappet: individual Creel Row of creel: 5 rows Dimension of roving bobbin: 146 x 406 mm Feeding system of roving: single roving Bobbin hangar brake: 4G Height from floor to roof: 3200 mm or more Overhead cleaner: included Magitex Spindle waste yarn cleaning: SYC (SCD yarn cutting device) Provision for roving transfer: for roving transportation system Function Panel Function panel type: graphic display Language of the function panel: in English Indication unit: Ne, Hank (0.01 HK) Shift indicator: up to 4-shift Spinning Conditions / Gearing Kind of fibre: cotton, and blended Range of yarn count to be spun: Ne 20, 30, 40 - 80S Motor pulley with machine: 21,500 RPM Out end gearing: with Stationary Autodoffer, Model SCD Type: winder link type (1 by 1) / counter-clock wise Linkage winder maker: Savio Doffing system: doffing equipment fixed on ring spinning frame All spindles are doffed at same time Empty bobbins are received once at the bar positioned middle of machine Bobbin transportation (peg tray system): transportation speed of peg tray is max. 24 pcs/min. Peg tray for ring spinning frame area is arranged by Toyoda Interlocking motion between adjoining machine during doffing: with (terminal block only) Time for doffing (stopping time of production): about 2 minutes Option Automatic tilting and resetting: with Top bunch device: with Electric Equipment Safety and electricity specification: JIS standard Main motor installed power capacity: 60 kW Main motor type: standard Pneumatic, SCD, lifting, lappet motors: 5.5 kW, AC 1.2/0.75 kW, 1.2 kW, and 0.02 kW Position of signal lamp: out end and gear end Lubrication System Main and draft gearing: automatic oil dropping system Auxiliary gearing: grease lubrication (by manual) Technical Information That Will Be Provided English instruction manual, parts catalog, mechanical equipment drawing, electrical equipment drawing Main Specifications for Savio Automatic Link (Winder) Coner Model Orion-I with 24 spindles on frame of 24 spindles Invertor in the machine headstock Linkage to spinning machine Toyoda RX240 (peg tray D.70) Take up on 4 deg. 20' tube (L. 170 mm, base int. diameter 59 mm, nose 28 mm) Take-up packages for knitting/weaving Grooved drum (steel) with 2.5 turns spiral, traverse 152 mm, diameter 94, variable pitch Processing of cotton/blended yarn Processing of yarn with count range Ne 30 to 80 Jointair 590Z (39Z2-C2-Z22) Pre-arrangement for twin-splicer Yarn suction pipe combs Quick adjusting knobs on pre-clearers Clearers Uster Quantum-2 Clearer sensing head IMK C 15 F 23 Pre-arrangement for waxing device Steel scissors for yarn tensioner device Bobbin tube length 180 to 230 mm Bobbin diameter 32 to 45 mm Bobbin tube inner diameter 17 to 28 mm Booster Tensor Drum on/off pre-arranged electronic type Single package doffing carriage Single basket Package conveyor belt with direction toward the headstock Double spinning tubes-recycling conveyor belt Machine with 1 pneumatic adjustment Magitex with dust discharge in the machine headstock Lighting along the machine Hot air discharge by overhead air duct Main voltage 380 V, cycles 50 Hz Included With: Muratec Automatic Winder No. 21C process coner Year of make: 2004 Number of spindles: 60 drums Yarn: cotton (main count Ne 40 - 60) Twist direction: Z twist Pre-dyed yarn: with Take-up angle: 6 inches, 4 deg. 20 min cone Winding drum: 6" x 2.3W/2.5W Winding speed: max. 2,000 m/min. Drum surface: standard, steel Drum drive: DC servo motor direct drive Yarn detector: photo-electric feeler Take-up bobbin length: 170 to 174 mm Take-up bobbin top: 25.4 mm Take-up bobbin bottom: 59 mm Nose shape: roll nose Thickness take-up bobbin: 0.8 to 2.0 mm Air piping for package brake: with P6 pipe + SV BRG center (R) brake system: type-A (standard) Supply bobbin shape: spinning bobbin Supply bobbin outer diameter: 25 mm Supply bobbin inner diameter: 18.75 mm Supply bobbin length: 180 mm Supply bobbin top outer diameter: 21.1 to 21.5 Wound dia of spinning bobbin: 40 to 43 mm Magazine pockets: 9 pockets (bobbin diameter 50 mm or less) Tensor: electronic control (tension manager) Suction mouth top: double comb Waxing device: wax 12.7 Balcon breaker: Bal-Con Automatic doffer: with, 21D type Cutter: ceramic, standard type